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Overview
- Y-Type Mechanical Fuse and Disconnect Kit
- Designed for Street and Highway Lighting
- Accommodates 1/0 AWG Stranded Copper Run Wire
- Non-Fused Operation with Crimped Lug Connectors
- Compatible with Installing Dies: 1/2, 12, TQ, 42
Specifications
Amperage Rating | 30 A |
Application | Rated 600V, 30 Amps Maximum, perfect for heavy-duty applications |
Color | Black |
Conductor Range | 1/0 Copper AWG |
Connection | Compression |
Environmental Conditions | WaterTight |
Insulation | True |
Length | 9-3/4 in |
Material | Copper Connector, EPDM-Rubber Housing |
Number of Conductors | 3 |
Special Features | EPDM Flood-Seal Housing ensures a fully insulated, watertight, and submersible connection. Safe separations to ensure fuse or connecting link stays in load side when separated. Dual-Rated. Approved for a wide range of aluminum or copper connections |
Type | Break-Away Streetlight Kits |
Voltage Rating | 600V |
Package Dimensions (L x W x H) | 0.01 IN x 0.01 IN x 0.01 IN |
Package Dimensions (L x W x H) | 0.0254 cm x 0.0254 cm x 0.0254 cm |
Package Weight (Imperial) | 1.0000 L |
Package Weight (Metric) | 0.4540 kg |
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Frequently Asked Questions
What wire size does the DYC 1/0 kit support?
The DYC 1/0 kit is designed for 1/0 AWG stranded copper run wire.
What type of connectors does this ABB disconnect kit use?
This ABB Flood-Seal kit features crimped lug connectors.
Is the DYC 1/0 kit fused or non-fused?
The DYC 1/0 Flood-Seal kit is a non-fused mechanical fuse and disconnect kit.
What installing dies are compatible with the DYC 1/0 kit?
The DYC 1/0 kit is compatible with installing dies 1/2, 12, TQ, and 42.
What is the primary application for the Flood-Seal DYC 1/0 kit?
The Flood-Seal DYC 1/0 kit is specifically designed for street and highway lighting applications.
How to Assemble and Install the DYC/FYC Street Lighting Kit
This guide provides step-by-step instructions for assembling and installing the DYC/FYC copper or aluminum street lighting kit, including cable preparation, fuse holder assembly, and final connections.
Estimated time: 1h
Tools needed:
Measuring tool (e.g., caliper or ruler), Cutting tool (e.g., utility knife or cable cutter), Wire strippers, Proper crimping tool (refer to Table 2 for specifics), Wood dowel, Wire brush (for aluminum cable applications)
Supplies needed:
DYC/FYC Street Lighting Kit components (Y-Type housing, Load side housing, Line end insert, Fuse holder, Connecting link, Nut, Bolt, Belleville washers, Lugs), Fuse (13/32" x 1 1/2", 600V 30A max) OR Connecting link (if not using a fuse), Lubricant, Electrical cable (for load side and run connection), HM53 inhibitor or equivalent (if using aluminum cable)
- Review Safety Warnings and Prepare Load Side Housing
WARNING: Risk of shock, disconnect power before installation. CAUTION: Product must be installed by a qualified electrician in accordance with national and local electrical codes. CAUTION: Identify LINE and LOAD sides of wiring and molded connector bodies before beginning installation. Measure the load side cable diameter and refer to Table 1 to select the corresponding section on the load side (plug) housing. Cut off any remaining sections of the housing to match the size referenced in the Range column of Table 1.
- Clean and Strip Load Side Cable
Thoroughly clean approximately 8 inches along the load side cable end. Apply lubricant and insert the cable through the small hole in the load side (plug) housing. Push the cable through a sufficient distance to allow for 3/8 inch of insulation stripping. Strip the insulation a distance of 3/8 inch as shown in the diagram. CAUTION: Do not over strip the cable insulation.
- Crimp Fuse Holder to Load Side Cable
Insert the stripped load side cable into the crimp barrel of the fuse holder. Crimp the connection securely using a proper crimping tool. Refer to Table 2 in the original documentation for suggested tools and dies based on conductor size.
- Secure Fuse Holder into Load Side Housing
Apply lubricant lightly to the outside of the fuse holder. Place the provided wood dowel into the fuse holder's socket and position the free end of the dowel against a firm surface. Push the load side (plug) housing forward until the fuse holder snaps firmly into its locked position. Wipe off any excess lubricant.
- Install Fuse or Connecting Link
Insert a 13/32 inch by 1 1/2 inch fuse (600 Volt 30 Amp maximum) or the connecting link into the load side (plug) housing. WARNING: DO NOT use a glass body fuse.
- Prepare Y-Type Housing and Run Connection Cable
For the run connection, select and cut the correct cut-off ring on the Y-Type housing for the cable being used. Cut and bevel the cable insulation. Apply lubricant to the end of the cable and the cut opening of the housing. Slide the cable through until it extends 2 to 3 inches beyond the housing. Strip the insulation to fit the compression lugs.
- Crimp Lugs to Run Cable
Crimp the lugs onto the stripped run connection cable using a proper crimping tool. Ensure that the pad portions of the lugs are positioned back-to-back. If using aluminum cable, wire brush the pads of the lugs, apply HM53 inhibitor or an equivalent product on the pads, and then wipe off any excess inhibitor.
- Assemble and Tighten Bolted Insert
Assemble the insert components as shown in the provided illustration. Carefully tighten the bolted assembly to ensure a secure connection.
- Install Line End Insert into Y-Type Housing
Apply lubricant as shown in the documentation's illustration. Slide the Y-Type housing up to the bottom of the line end insert. Push the line end insert into the opening of the Y-Type housing. While pulling on the cables and holding onto the Y-Type housing, slide the housing toward the line end insert. Continue to push the line end insert until it is fully seated in the housing.
- Connect Load Side to Line End
Lubricate both the male and female components of the connection. Carefully insert the load side (plug) housing, which contains the installed link or fuse clip, into the line end insert until it is fully engaged and secured.
Frequently Asked Questions about ABB - Installation Products
How are Thomas and Betts products typically installed?
Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.
What accessories are available for Thomas and Betts products?
Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.
What environmental ratings do Thomas and Betts products have?
Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.
What communication protocols do Thomas and Betts products support?
Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.
What are the key features of Thomas and Betts products?
Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.
What are the main product lines offered by Thomas and Betts?
Thomas and Betts offers a comprehensive range of product lines including electrical connectors, cable management systems, grounding and bonding solutions, and industrial automation components. Their products are designed for durability and reliability in demanding industrial environments, ensuring optimal performance and safety across various applications.
What technical support does Thomas and Betts offer?
Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.
What industries and applications are Thomas and Betts products used for?
Thomas and Betts products are utilized across various industries including electrical construction, industrial automation, telecommunications, and utilities. Their extensive range of cord and cable fittings, electrical boxes, and metal framing systems are designed for applications that require durability and reliability in harsh environments, ensuring optimal performance in both permanent and temporary installations.
What certifications and standards do Thomas and Betts products comply with?
Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.
What are the main product lines offered by Ocal?
Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.