ABB - Installation Products BAL2038 - Heavy Duty Battery Connector, Copper Tin Plated Starter Lug, 2/0 Gauge Battery Cable, 3/8 Inch Stud Size, Die Color Code Orange
ABB - Installation Products

BAL2038

UPC: 786210892924

Documents & Media
Specification SheetManufacturer Product Website

Contact for Pricing

Minimum Qty: 10

Multiplier: 10

*Contact for lower quantities*

Overview

The ABB BAL2038 Heavy Duty Battery Connector is a premium copper tin-plated starter lug engineered for reliable, high-current electrical connections in demanding industrial, automotive, and marine applications. This 2/0 AWG battery cable connector features a 3/8-inch stud size and an orange die color code for easy identification, ensuring compatibility with standard crimping tools and die sets. Designed for durability and superior conductivity, the BAL2038 meets ASTM Class C specifications for corrosion resistance, providing long-term performance in harsh environments. The connector's high pullout strength ensures secure terminations, even under heavy mechanical stress, while its flared barrel entry facilitates easy insertion of flexible conductors. The embossed wire size identification on the lug simplifies installation and reduces the risk of mismatched connections. Ideal for use with Class K flexible stranded copper conductors, the BAL2038 is UL Listed and CSA Certified for applications up to 600V and 90°C temperature ratings. Its compact design saves space in tight installations, and the tin plating inhibits corrosion, extending the connector's service life. Trusted by professionals for critical power systems, ABB's BAL2038 delivers consistent, high-performance electrical connections in automotive starters, marine battery banks, industrial machinery, and renewable energy systems. Compatible with Panduit CD22-2/0 crimp die and other industry-standard tooling, the BAL2038 supports military pullout strength requirements when used with recommended crimping equipment. The 2/0 AWG wire range-taking capability minimizes inventory requirements, making it a versatile solution for a wide range of conductor sizes.
  • 2/0 AWG copper conductor compatibility for high-current applications
  • 3/8-inch stud size with copper tin-plated finish for corrosion resistance
  • Orange die color code for easy identification and tooling compatibility
  • Meets ASTM Class C corrosion resistance and UL/CSA 600V, 90°C certifications
  • High pullout strength and flared barrel entry for secure, flexible conductor terminations

Specifications

Material
Copper
Stud Size
3/8 in
Type
Heavy Duty Battery Connectors
Wire Size
2/0 AWG
Package Dimensions (L x W x H)
3.3 IN x 2.8 IN x 2.3 IN
Package Dimensions (L x W x H)
8.382 cm x 7.112 cm x 5.842 cm
Package Weight (Imperial)
0.080 L
Package Weight (Metric)
0.036 kg
Heavy Duty Battery Connector, Copper Tin Plated Starter Lug, 2/0 Gauge Battery Cable, 5/16 Inch Stud Size, Die Color Code Orange

BAL20516

Heavy Duty Battery Connector, Copper Tin Plated Starter Lug, 2/0 Gauge Battery Cable, 5/16 Inch Stud Size, Die Color Code Orange
Heavy Duty Battery Connector, Copper Tin Plated Starter Lug, 3/0 Gauge Battery Cable, 3/8 Inch Stud Size, Die Color Code Purple

BAL3038

Heavy Duty Battery Connector, Copper Tin Plated Starter Lug, 3/0 Gauge Battery Cable, 3/8 Inch Stud Size, Die Color Code Purple
Heavy Duty Battery Connector, Copper Tin Plated Starter Lug, 1 Gauge Battery Cable, 5/16 Inch Stud Size, Die Color Code Pink

BAL1516

Heavy Duty Battery Connector, Copper Tin Plated Starter Lug, 1 Gauge Battery Cable, 5/16 Inch Stud Size, Die Color Code Pink
Heavy Duty Battery Connector, Copper Tin Plated Starter Lug, 1/0 Gauge Battery Cable, 1/2 Inch Stud Size, Die Color Code Black

BAL1012

Heavy Duty Battery Connector, Copper Tin Plated Starter Lug, 1/0 Gauge Battery Cable, 1/2 Inch Stud Size, Die Color Code Black
Heavy Duty Battery Connector, Copper Tin Plated Starter Lug, 2 Gauge Battery Cable, 5/16 Inch Stud Size, Die Color Code Green

BAL2516

Heavy Duty Battery Connector, Copper Tin Plated Starter Lug, 2 Gauge Battery Cable, 5/16 Inch Stud Size, Die Color Code Green
Heavy Duty Battery Connector, Copper Tin-Plated Straight for Negative Post using 4/0 Gauge Battery Cable, Die Color Code Yellow

BAC40SNBT

Heavy Duty Battery Connector, Copper Tin-Plated Straight for Negative Post using 4/0 Gauge Battery Cable, Die Color Code Yellow
Heavy Duty Battery Connector, Copper Tin Plated Starter Lug, 2/0 Gauge Battery Cable, 1/2 Inch Stud Size, Die Color Code Orange

BAL2012

Heavy Duty Battery Connector, Copper Tin Plated Starter Lug, 2/0 Gauge Battery Cable, 1/2 Inch Stud Size, Die Color Code Orange
Heavy Duty Battery Connector, Copper Tin Plated Starter Lug, 1/0 Gauge Battery Cable, 5/16 Inch Stud Size, Die Color Code Black

BAL10516

Heavy Duty Battery Connector, Copper Tin Plated Starter Lug, 1/0 Gauge Battery Cable, 5/16 Inch Stud Size, Die Color Code Black

Frequently Asked Questions about ABB - Installation Products

How are Thomas and Betts products typically installed?

Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.

What accessories are available for Thomas and Betts products?

Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.

What environmental ratings do Thomas and Betts products have?

Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.

What communication protocols do Thomas and Betts products support?

Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.

What are the key features of Thomas and Betts products?

Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.

What are the main product lines offered by Thomas and Betts?

Thomas and Betts offers a comprehensive range of product lines including electrical connectors, cable management systems, grounding and bonding solutions, and industrial automation components. Their products are designed for durability and reliability in demanding industrial environments, ensuring optimal performance and safety across various applications.

What technical support does Thomas and Betts offer?

Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.

What industries and applications are Thomas and Betts products used for?

Thomas and Betts products are utilized across various industries including electrical construction, industrial automation, telecommunications, and utilities. Their extensive range of cord and cable fittings, electrical boxes, and metal framing systems are designed for applications that require durability and reliability in harsh environments, ensuring optimal performance in both permanent and temporary installations.

What certifications and standards do Thomas and Betts products comply with?

Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.

What are the main product lines offered by Ocal?

Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.