ABB - Installation Products BAL3038 - Heavy Duty Battery Connector, Copper Tin Plated Starter Lug, 3/0 Gauge Battery Cable, 3/8 Inch Stud Size, Die Color Code Purple
ABB - Installation Products

BAL3038

UPC: 786210892931


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Overview

The ABB BAL3038 Heavy Duty Battery Connector is a precision-engineered copper starter lug designed for high-current electrical connections in industrial, automotive, and marine applications. Manufactured by ABB Installation Products, this connector features a 3/8-inch threaded stud and is optimized for 3/0 AWG battery cable, delivering reliable performance in demanding environments. The connector is constructed from high-conductivity copper with an electro-tin plate finish, ensuring superior corrosion resistance and long-term conductivity even in harsh conditions with moisture, temperature fluctuations, or chemical exposure. Key specifications include a flared barrel entry for easy insertion of flexible conductors, an enclosed barrel to prevent contaminant ingress, and embossed wire size identification (CD22-3/0) for quick inventory management. The purple die color code aligns with industry-standard crimping tools, ensuring compatibility with Panduit and specified competitor dies for consistent, high-strength crimps. When crimped with recommended tooling (TBM5-SV or TBM5V), the BAL3038 meets military pullout strength requirements, providing exceptional mechanical integrity for heavy-duty applications. Ideal for power distribution systems, starter motor circuits, industrial battery banks, and maintenance-free battery installations, this connector is rated for up to 600V and operates at 90°C. Its compact design and wide wire range-taking capability minimize inventory needs while maximizing installation flexibility. The BAL3038 is part of ABB's Blackburn® Starter Lugs series, featuring the Color-Keyed® system for easy identification and selection. Whether upgrading existing systems or designing new installations, this connector delivers durable, cost-effective performance for professionals who demand reliability in critical electrical connections.
  • 3/0 AWG wire compatibility with 3/8" threaded stud
  • High-conductivity copper with electro-tin plate finish for corrosion resistance
  • Flared barrel entry and enclosed design for contaminant protection
  • Purple die color code (CD22-3/0) for tool compatibility
  • Rated for 600V and 90°C operation

Specifications

Color
Purple
Material
Copper
Material
Copper Tin Plated
Size
3/0 Gauge, 3/8 Inch Stud
Stud Size
3/8 in
Type
Heavy Duty Battery Connectors
Wire Size
3/0 AWG
Package Dimensions (L x W x H)
3.3 IN x 2.8 IN x 2.3 IN
Package Dimensions (L x W x H)
8.382 cm x 7.112 cm x 5.842 cm
Package Weight (Imperial)
0.110 L
Package Weight (Metric)
0.050 kg
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Frequently Asked Questions

What cable size is compatible with the BAL3038?

The BAL3038 is designed for 3/0 AWG battery cable.

What is the stud size on the BAL3038?

The BAL3038 features a 3/8-inch threaded stud for secure termination.

What is the voltage rating of the BAL3038?

The BAL3038 is rated for up to 600 volts.

What is the temperature rating of the BAL3038?

The BAL3038 operates at a temperature rating of 90°C.

What is the finish on the BAL3038?

The BAL3038 has an electro-tin plate finish for corrosion resistance.

What tools are required to install the BAL3038?

The BAL3038 requires TBM5-SV or TBM5V crimping tools for proper installation.

What is the die color code for the BAL3038?

The BAL3038 uses the purple die color code (CD22-3/0) for crimping tool compatibility.

Is the BAL3038 suitable for marine applications?

Yes, the BAL3038 is designed for use in marine environments due to its corrosion-resistant tin plating.

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