ABB - Installation Products BAL20516 - Heavy Duty Battery Connector, Copper Tin Plated Starter Lug, 2/0 Gauge Battery Cable, 5/16 Inch Stud Size, Die Color Code Orange
ABB - Installation Products

BAL20516

UPC: 786210065380

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Overview

The ABB BAL20516 Heavy Duty Battery Connector is a high-performance starter lug designed for reliable electrical connections in industrial, automotive, and marine battery systems. Manufactured by ABB Installation Products, this 2/0 AWG copper tin-plated connector delivers superior conductivity and corrosion resistance, meeting ASTM Class C specifications for harsh environments. The 5/16-inch stud size ensures a secure mechanical connection, while the orange die color code simplifies inventory and tooling identification. Engineered for heavy-duty applications, the BAL20516 features a flared barrel entry for easy insertion of flexible stranded copper conductors, reducing installation time and minimizing errors. The connector's high pullout strength, compliant with military standards when used with recommended tooling, guarantees long-term reliability in demanding conditions. Ideal for vehicle starter systems, backup power solutions, industrial machinery, and renewable energy installations, this connector provides consistent performance with minimal maintenance. The robust copper construction with tin plating inhibits oxidation, ensuring stable electrical performance over extended periods. Compatible with Class K flexible stranded copper conductors, the BAL20516 supports wire strip lengths up to 0.9375 inches, optimizing crimp integrity and reducing signal loss. Its design includes an embossed wire size identification for quick verification and a standard barrel without inspection windows to prevent contaminants from entering the connection. Trusted by professionals for its durability and precision, the ABB BAL20516 is the dependable choice for critical power distribution applications.
  • Copper tin-plated construction meets ASTM Class C corrosion resistance standards
  • Designed for 2/0 AWG Class K flexible stranded copper conductors
  • 5/16-inch stud size ensures secure mechanical connections
  • Orange die color code simplifies tooling and inventory identification
  • High pullout strength compliant with military standards when used with recommended tooling
  • Flared barrel entry for easy insertion of flexible conductors
  • Embossed wire size identification for quick verification
  • Standard barrel without inspection window prevents contaminant entry

Specifications

Material
Copper
Standard
UL E9809
Stud Size
5/16 in
Type
Heavy Duty Battery Connectors
Wire Size
2/0 AWG
Package Dimensions (L x W x H)
3.3 IN x 2.8 IN x 2.3 IN
Package Dimensions (L x W x H)
8.382 cm x 7.112 cm x 5.842 cm
Package Weight (Imperial)
0.080 L
Package Weight (Metric)
0.036 kg

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Frequently Asked Questions about ABB - Installation Products

What technical support does ABB - Installation Products offer?

ABB - Installation Products offers comprehensive technical support through a dedicated technical support hotline at 888-385-1221 (Option 1), available 7:00 a.m. - 5:00 p.m. CST, Monday-Friday. Their support services include emergency services, on-site support, remote diagnostics, installation assistance, equipment assessments, and repair coordination. Customers can also access technical resources via email at [email protected].

What are the main product lines offered by ABB - Installation Products?

ABB - Installation Products offers a comprehensive range of electrical distribution and protection solutions, including panelboards like ReliaGear® and ProLine, circuit monitoring systems, softstarters, and modular bus bar systems. Key product lines cover low voltage applications with specialized offerings such as the SMISSLINE TP flexible power distribution bus system, Ekip UP protection and metering relays, and enclosed/open softstarters for industrial and commercial sectors.

What are the key features of ABB - Installation Products products?

ABB - Installation Products feature advanced, user-friendly design elements optimized for industrial applications. Key features include 2-in-1 Push-in Spring connection technology allowing ferruled and rigid cable connections, tool-free mounting, robust vibration and shock-proof design, and front-accessible terminals. The products deliver high connection capacities up to 18.5 kW, support motor starting solutions, provide short-circuit fuseless protection to 100 kA, and enable faster, more intuitive installation with one-hand mounting and automated wiring capabilities.

What environmental ratings do ABB - Installation Products products have?

ABB - Installation Products offer robust environmental ratings across multiple standards, including IP54 to IP66 protection levels and NEMA Type 1 to Type 4X enclosures. These ratings ensure superior protection against dust, water, and corrosion for both indoor and outdoor industrial applications, with certifications that meet stringent environmental performance requirements.

What accessories are available for ABB - Installation Products products?

ABB - Installation Products offers a comprehensive range of accessories designed to enhance functionality and connectivity across industrial control systems. Key accessories include auxiliary contact blocks, signaling contacts, shunt trips, undervoltage releases, electronic timers, interlocks, interface relays, terminal blocks, and connection accessories. These accessories are compatible with SMISSLINE TP plug-in distribution systems and Unifix AD busbar systems, allowing for easy installation and configuration of manual motor starters, circuit breakers, and other electrical components.

What is ABB - Installation Products's warranty policy?

ABB - Installation Products offers a standard 1-year factory warranty for most installation products, with options to extend warranty coverage up to 5 years for specific product lines like low voltage circuit breakers. Extended warranty requires online registration through ABB's Extended Warranty Tool, which verifies product application and provides additional coverage for manufacturing defects and factory-mounted accessories.

What industries and applications are ABB - Installation Products products used for?

ABB - Installation Products serve critical electrical infrastructure needs across diverse industries including Energy, Manufacturing, Power Generation, HVAC, Marine, Food & Beverage, Mining, Pulp & Paper, Water Treatment, and Automotive. Their products cover essential applications such as switchgear, power distribution systems, circuit protection, digital control technologies, and drive systems, engineered for high-reliability environments with a strong emphasis on safety, efficiency, and sustainability.

What communication protocols do ABB - Installation Products products support?

ABB - Installation Products support a comprehensive range of industrial communication protocols, including Modbus RTU, PROFIBUS DP, PROFINET, EtherNet/IP, CANopen, DeviceNet, and IEC 61850. These protocols enable flexible connectivity across multiple industrial automation platforms, with high-speed data transmission capabilities up to 100 Mbps and support for various network topologies.

How are ABB - Installation Products products typically installed?

ABB - Installation Products are installed through a professional, systematic process emphasizing fast, intuitive wiring and tool-free mounting. Typical installation involves precise equipment verification, secure electrical connections, and comprehensive testing, including foundation frame assessment, busbar and cable connections, earthing system establishment, and thorough pre-commissioning functional tests to ensure optimal performance and reliability.

What certifications and standards do ABB - Installation Products products comply with?

ABB - Installation Products products meet rigorous international certifications including UL (United States), CSA (Canada), CE (European Community), UKCA (United Kingdom), EAC (Russia), and C-Tick (Australia & New Zealand). Our products comply with critical standards such as IEC 60947 series for low-voltage switchgear, functional safety standards EN 61800-5-2 and ISO 13849-1, ensuring high performance and reliability across industrial installation applications.