ABB - Installation Products BAL20516 - Heavy Duty Battery Connector, Copper Tin Plated Starter Lug, 2/0 Gauge Battery Cable, 5/16 Inch Stud Size, Die Color Code Orange
ABB - Installation Products

BAL20516

UPC: 786210065380


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Overview

The ABB BAL20516 Heavy Duty Battery Connector is a high-conductivity copper starter lug designed for reliable electrical connections in industrial, automotive, and marine battery systems. Manufactured by ABB Installation Products, this 2/0 AWG connector features an electro-tin plated finish for superior corrosion resistance and conductivity, meeting ASTM Class C specifications for harsh environments. The 5/16-inch threaded stud ensures a secure mechanical connection, while the orange die color code simplifies inventory and tooling identification. Engineered for heavy-duty applications, the BAL20516 includes a flared barrel entry for easy insertion of flexible stranded copper conductors, reducing installation time and minimizing errors. Ideal for vehicle starter systems, backup power solutions, industrial machinery, and renewable energy installations, this connector provides consistent performance with minimal maintenance. The robust copper construction with tin plating inhibits oxidation, ensuring stable electrical performance over extended periods. Compatible with Class K flexible stranded copper conductors, the BAL20516 supports wire strip lengths up to 0.9375 inches, optimizing crimp integrity and reducing signal loss. Its design includes an embossed wire size identification for quick verification and a standard barrel without inspection windows to prevent contaminants from entering the connection. The BAL20516 is part of ABB's heavy-duty battery connector series, offering a dependable solution for critical power distribution applications.
  • High-conductivity copper construction with electro-tin plating for corrosion resistance
  • 2/0 AWG compatible with Class K flexible stranded copper conductors
  • 5/16-inch threaded stud for secure mechanical connection
  • Orange die color code for easy inventory and tooling identification
  • Compatible with TBM5-SV or TBM5V installing tools for military-standard pullout strength
  • Flared barrel entry for easy insertion of flexible conductors
  • Embossed wire size identification for quick verification
  • Standard barrel without inspection window prevents contaminant entry

Specifications

Color
Orange
Connection Type
Battery Connector
Material
Copper
Material
Copper, Tin Plated
Mounting Type
Stud Size 5/16 Inch
Series
BAL20516
Size
2/0 AWG, 5/16 Inch Stud Size
Standard
UL E9809
Stud Size
5/16 in
Type
Heavy Duty Battery Connectors
Wire Size
2/0 AWG
Package Dimensions (L x W x H)
3.3 IN x 2.8 IN x 2.3 IN
Package Dimensions (L x W x H)
8.382 cm x 7.112 cm x 5.842 cm
Package Weight (Imperial)
0.080 L
Package Weight (Metric)
0.036 kg
Heavy Duty Battery Connector, Copper Tin-Plated Straight for Universal Post using 2/0 Gauge Battery Cable, Die Color Code Orange

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Heavy Duty Battery Connector, Copper Tin-Plated Straight for Universal Post using 2/0 Gauge Battery Cable, Die Color Code Orange
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BAL212

Heavy Duty Battery Connector, Copper Tin Plated Starter Lug, 2 Gauge Battery Cable, 1/2 Inch Stud Size, Die Color Code Green
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BAL112

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BAL238

Heavy Duty Battery Connector, Copper Tin Plated Starter Lug, 2 Gauge Battery Cable, 3/8 Inch Stud Size, Die Color Code Green
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BAL40516

Heavy Duty Battery Connector, Copper Tin Plated Starter Lug, 4/0 Gauge Battery Cable, 5/16 Inch Stud Size, Die Color Code Yellow
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BAL4012

Heavy Duty Battery Connector, Copper Tin Plated Starter Lug, 4/0 Gauge Battery Cable, 1/2 Inch Stud Size, Die Color Code Yellow
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BAL138

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BAL414

Heavy Duty Battery Connector, Copper Tin Plated Starter Lug, 4 Gauge Battery Cable, 1/4 Inch Stud Size, Die Color Code Gray

Frequently Asked Questions

What is the stud size on the BAL20516?

The BAL20516 features a 5/16-inch threaded stud for secure mechanical connections.

What cable sizes are compatible with the BAL20516?

The BAL20516 is designed for 2/0 AWG cable sizes, as indicated by its orange die color code.

What finish does the BAL20516 have?

The BAL20516 has an electro-tin plated finish for enhanced corrosion resistance and conductivity.

What tools are required to install the BAL20516?

The BAL20516 requires TBM5-SV or TBM5V installing tools for proper installation and to achieve military-standard pullout strength.

Is the BAL20516 suitable for marine applications?

Yes, the BAL20516 is designed for harsh environments, including marine applications, due to its corrosion-resistant tin plating.

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