ABB - Installation Products 775BIPSP - 35kV, 900Amp, Deadbreak, Insulating Plug with Cap, Factory assembled Stud, which is not field removable.
ABB - Installation Products

775BIPSP

UPC: 783786373376


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Installation InstructionsSpecification SheetManufacturer Product Website

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Overview

The ABB 775BIPSP is a 35kV, 900 Amp deadbreak insulating plug designed for high-voltage electrical systems, providing a reliable solution for medium-voltage applications. This factory-assembled unit features a non-field-removable stud, ensuring secure, permanent connections that cannot be altered after installation. The deadbreak design guarantees de-energized, insulated contact surfaces during connection and disconnection, significantly enhancing operational safety by eliminating the risk of live contact. Engineered for continuous high-current loads up to 900 Amps, the 775BIPSP is ideal for demanding environments such as substations, industrial facilities, and critical infrastructure where reliable power distribution is essential. The included insulating plug with cap terminates and connects high-voltage cables while protecting connections from environmental factors like moisture, dust, and contaminants, and preventing accidental contact. The factory-assembled stud simplifies installation by eliminating the need for field assembly, reducing human error, and ensuring consistent quality across deployments. The 775BIPSP is part of ABB’s Installation Products line, designed to support efficient and safe electrical infrastructure. SKU 775BIPSP.
  • 35kV voltage rating for medium-voltage applications
  • 900 Amp continuous current rating for high-load systems
  • Deadbreak design ensures de-energized, insulated contact surfaces
  • Factory-assembled non-field-removable stud for secure, permanent connections
  • Includes insulating plug with cap to protect connections from environmental factors

Specifications

Application
35 kV, 900 Amps
Connection Type
Deadbreak
Current Rating
900 A
Material
Copper
Series
775B
Temperature Rating, Maximum
149 F
Temperature Rating, Maximum
65 C
Temperature Rating, Minimum
-40 F
Temperature Rating, Minimum
-40 C
Type
Insulating Plug with Cap
Voltage Rating
35 kV
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
1.0000 L
Package Weight (Metric)
0.4540 kg
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Frequently Asked Questions

What is the voltage rating of the 775BIPSP?

The ABB 775BIPSP has a voltage rating of 35kV.

What is the current capacity of this deadbreak plug?

The 775BIPSP is rated for 900 Amps of continuous current.

Is the stud on the 775BIPSP removable in the field?

No, the stud on the ABB 775BIPSP is factory-assembled and not field removable.

What type of connector is the 775BIPSP?

The 775BIPSP is a deadbreak insulating plug with a cap.

Who manufactures the 775BIPSP?

The 775BIPSP is manufactured by ABB - Installation Products.

How to Install the LINK-C Deadbreak Cam Link Operable Connector System

This guide provides step-by-step instructions for the safe installation and setup of the LINK-C 600 amp deadbreak cam link operable connector system, including mounting, wiring, and grounding procedures.

Estimated time: 1h

Tools needed:

Torque wrench, Socket wrench (1 inch hex), Hot stick, Wire strippers, 600ATM Operating Tool

Supplies needed:

ELASTIMOLD supplied lubricant, #14 AWG or #12 AWG solid copper wire, Appropriate grounding connector, HV insulated cap(s) or connector(s) (if replacing shipping covers)

  1. Prepare for Installation and Ensure Safety

    DANGER: Ensure all apparatus is de-energized before beginning installation or removal of any parts. This product must only be installed by competent personnel trained in high voltage electrical equipment safety practices. Inspect all parts for damage, proper rating, and compatibility with mating components. If supplied with protective shipping covers, remove them and replace with appropriate HV insulated caps or connectors before energizing or submerging the circuit. Read all instructions thoroughly before starting.

  2. Install the 600 Amp Elbow onto the Cable

    Install the 600 amp elbow onto the cable according to the specific installation instructions provided with the elbow. Ensure it is positioned to properly align with the stand-off plug or apparatus bushing.

  3. Install the Bushing Extender

    Clean and thoroughly lubricate the apparatus bushing and both interfaces of the 600 amp bushing extender using ELASTIMOLD supplied lubricant. Insert the 600ATM Operating Tool into the retainer contact and engage its internal hex broach. Install the bushing extender onto the apparatus bushing. Insert the retainer contact into the bushing extender and thread it into the apparatus bushing using a suitable tool applied to the 1-inch hex portion of the 600ATM Operating Tool. Torque to 50-60 ft-lbs.

  4. Install the 600 Amp Elbow onto the Epoxy Standoff Plug

    Clean and thoroughly lubricate the epoxy standoff plug and both interfaces of the 600 amp elbow with ELASTIMOLD supplied lubricant. Insert the 600ATM Operating Tool into the retainer contact and engage its internal hex broach. Install the elbow onto the epoxy standoff plug. Insert the retainer contact into the 600 amp elbow through the hole in the compression lug and thread it into the epoxy standoff plug using a suitable tool applied to the 1-inch hex portion of the 600ATM Operating Tool. Torque to 50-60 ft-lbs.

  5. Install the Alignment Bracket

    Remove the bushing extender clamp and elbow clamp from the alignment bracket. Position the alignment bracket on the bushing extender at a dimension of 2.5 inches (63.5mm) from the grounding eye. Assemble the bushing extender clamp to the alignment bracket with the supplied hardware, torquing by alternating sides until the clamp tabs are flush and tight on both sides.

  6. Position and Secure the Elbow in the Alignment Bracket

    Position the elbow in the alignment bracket so that the elbow cuff is lined up evenly with the bushing extender cuff. Assemble the elbow clamp to the alignment bracket with the supplied hardware, torquing by alternating sides until the clamp tabs are flush and tight on both sides. Ensure the elbow clamp notch faces the cable entrance of the elbow.

  7. Insert and Engage the LINK-C Connector

    Clean and thoroughly lubricate both 600 ampere interfaces of the Link with ELASTIMOLD supplied lubricant. Align the Link so it is perpendicular to the switch faceplate when inserted into the bushing extender and elbow. Insert the Link, ensuring both lever arms are on the inside of the alignment bracket legs. Engage the pivot pin into the slots in the alignment bracket legs. While pushing inward, move the lever arms downward using a hot stick eye, engaging the roller pin and moving the Link inward. Continue moving lever arms until they are perpendicular to the alignment bracket leg.

  8. Ground the System and Install Mating Products

    Ground the elbow by feeding a #14 AWG or #12 AWG solid copper wire through the grounding eye, twisting it tight, and connecting it to ground. Clean and lubricate the 200 amp interface on the Link. Ground the cable: if using concentric neutral cable, twist the neutral wires together and connect to ground with an appropriate connector; if using 20MA or 21MA grounding devices, connect the ground lead to ground with a suitable connector. For three-phase installations, tie all grounds from all three phases to a common ground point. Install the desired 200 amp mating product onto the Link's 200 amp interface according to its specific instructions.

Frequently Asked Questions about ABB - Installation Products

How are Thomas and Betts products typically installed?

Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.

What accessories are available for Thomas and Betts products?

Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.

What environmental ratings do Thomas and Betts products have?

Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.

What communication protocols do Thomas and Betts products support?

Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.

What are the key features of Thomas and Betts products?

Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.

What are the main product lines offered by Thomas and Betts?

Thomas and Betts offers a comprehensive range of product lines including electrical connectors, cable management systems, grounding and bonding solutions, and industrial automation components. Their products are designed for durability and reliability in demanding industrial environments, ensuring optimal performance and safety across various applications.

What technical support does Thomas and Betts offer?

Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.

What industries and applications are Thomas and Betts products used for?

Thomas and Betts products are utilized across various industries including electrical construction, industrial automation, telecommunications, and utilities. Their extensive range of cord and cable fittings, electrical boxes, and metal framing systems are designed for applications that require durability and reliability in harsh environments, ensuring optimal performance in both permanent and temporary installations.

What certifications and standards do Thomas and Betts products comply with?

Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.

What are the main product lines offered by Ocal?

Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.