ABB - Installation Products 54828 - Copper Two-Way Splice, Long Barrel, Max 35kV, 1000 kcmil, Length 5.63 Inches (143mm), Tin Plated, Die Code 125, Die Color Code N/A
ABB - Installation Products

54828

UPC: 786210548289


Documents & Media
Installation InstructionsSpecification SheetManufacturer Product Website

Contact for Pricing

Minimum Qty: 3

Multiplier: 3

*Contact for lower quantities*

Overview

The ABB Copper Two-Way Splice (SKU: 54828) is a high-performance electrical connector designed for reliable splicing of copper conductors in industrial and utility applications. Featuring a long barrel design, this splice ensures secure connections for conductors up to 1000 kcmil and supports voltages up to 35kV. The tin-plated finish provides excellent corrosion resistance, ensuring long-term durability in harsh environments. With a die code of 125, this splice is engineered for precision and ease of installation. Ideal for power distribution, transmission, and industrial wiring projects, this splice meets stringent quality standards and offers superior electrical conductivity and mechanical strength. Trust ABB Installation Products for dependable electrical connections in critical applications.
  • High-voltage rated up to 35kV for demanding electrical applications
  • Accommodates conductors up to 1000 kcmil for robust connections
  • Tin-plated finish for superior corrosion resistance and durability
  • Long barrel design ensures secure and reliable splicing
  • Precision die code 125 for consistent performance and easy installation

Specifications

Application
Applications certified to 600 V and recommended up to 35 kVÂ¥
Application
Applications certified to 600 V and recommended up to 35 kV¥
Conductor Range
1000 kcmil
Finish
Tin-Plated
Material
Copper
Special Features
Two-way connectors provide high pullout values, are easy to insulate and provide a low-resistance connection of high quality and low installed cost
Standard
UL E9809
Standard
UL E9809 / UL E9809
Type
Splice Connector
Voltage Rating
35 kV
Package Dimensions (L x W x H)
6 IN x 4.5 IN x 3 IN
Package Dimensions (L x W x H)
15.24 cm x 11.43 cm x 7.62 cm
Package Weight (Imperial)
1.270 L
Package Weight (Metric)
0.576 kg
Copper Two-Way Splice Connector, Standard Barrel, Max 35kV, Wire Size 1000 kcmil, Tin Plated, Die Code 125, Die Color Code N/A

54528

Copper Two-Way Splice Connector, Standard Barrel, Max 35kV, Wire Size 1000 kcmil, Tin Plated, Die Code 125, Die Color Code N/A
2HoleStandard BarrelAluminum Compression Lug1000MCM -1/2 Bolt Standard BarrelAluminum Compression Lugs is a type ofaluminum compression connector that is produced from high conductivityaluminum tubing.Center stop assures proper cable installation.They are tin-plated to provide corrosion resistance and are marked with die index and color coded for easy reference. Listed for 35KV maximum when properly installed.

AL1000N

2HoleStandard BarrelAluminum Compression Lug1000MCM -1/2 Bolt Standard BarrelAluminum Compression Lugs is a type ofaluminum compression connector that is produced from high conductivityaluminum tubing.Center stop assures proper cable installation.They are tin-plated to provide corrosion resistance and are marked with die index and color coded for easy reference. Listed for 35KV maximum when properly installed.
Copper butt splice, long barrel, 400 kcmil cable.

SCL400-6

Copper butt splice, long barrel, 400 kcmil cable.
Two-Way Aluminum Splice Connector, Wire Size 250 kcmil, Die Code 71, Die Color Code Red

60554

Two-Way Aluminum Splice Connector, Wire Size 250 kcmil, Die Code 71, Die Color Code Red
Nylon-Insulated Butt Splice, Length 1.26 Inches, Width .28 Inches, Maximum Insulation Diameter .210, Wire Range #12-#10 AWG, Color Yellow, Copper, Tin Plated

2RC10

Nylon-Insulated Butt Splice, Length 1.26 Inches, Width .28 Inches, Maximum Insulation Diameter .210, Wire Range #12-#10 AWG, Color Yellow, Copper, Tin Plated
Non-Insulated Butt Splice, Length 0.63 Inches, Width 0.13 Inches, Wire Range 22-18 AWG, Copper, Tin Plated, 100 Pack

2A-18

Non-Insulated Butt Splice, Length 0.63 Inches, Width 0.13 Inches, Wire Range 22-18 AWG, Copper, Tin Plated, 100 Pack
Two-Way Aluminum Splice Connector, Wire Size 700 kcmil, Die Code 112, Die Color Code Purple

60576

Two-Way Aluminum Splice Connector, Wire Size 700 kcmil, Die Code 112, Die Color Code Purple
Expanded Vinyl-Insulated Butt Splice, Length 1.13 Inches, Width .25 Inches, Maximum Insulation Diameter .170, Wire Range #22-#18 AWG, Color Red, Copper, Tin Plated, Mini-Pack

2RA18XCP

Expanded Vinyl-Insulated Butt Splice, Length 1.13 Inches, Width .25 Inches, Maximum Insulation Diameter .170, Wire Range #22-#18 AWG, Color Red, Copper, Tin Plated, Mini-Pack

How to Install the 54828 Long Barrel Two Way Splicer

This guide provides step-by-step instructions for installing the 54828 Long Barrel Two Way Splicer for 600V applications.

Estimated time: 30m

Tools needed:

Wire strippers, Crimping tool, Wire brush or emery cloth

Supplies needed:

54828 Long Barrel Two Way Splicer, Cable (appropriate size), Shrink tubing (if required)

  1. Prepare the cable

    Strip the insulation from the cable end to the specified length of 2-3/4 inches. Be careful not to nick the cable strands.

  2. Clean the cable end

    Ensure the cable end is clean. Use a wire brush or emery cloth to remove any oxidation or debris.

  3. Insert and crimp the connector

    Insert the prepared cable into the 54828 connector until it stops. Use the appropriate crimping tool to compress the connector, ensuring you follow the markings for proper crimping.

  4. Remove sharp edges

    After crimping, carefully remove any sharp edges, flash, or burrs from the connector to ensure safety.

  5. Apply insulation

    If required, apply shrink tubing over the crimped area to provide insulation and protection.

Frequently Asked Questions about ABB - Installation Products

How are Thomas and Betts products typically installed?

Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.

What accessories are available for Thomas and Betts products?

Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.

What environmental ratings do Thomas and Betts products have?

Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.

What communication protocols do Thomas and Betts products support?

Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.

What are the key features of Thomas and Betts products?

Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.

What are the main product lines offered by Thomas and Betts?

Thomas and Betts offers a comprehensive range of product lines including electrical connectors, cable management systems, grounding and bonding solutions, and industrial automation components. Their products are designed for durability and reliability in demanding industrial environments, ensuring optimal performance and safety across various applications.

What technical support does Thomas and Betts offer?

Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.

What industries and applications are Thomas and Betts products used for?

Thomas and Betts products are utilized across various industries including electrical construction, industrial automation, telecommunications, and utilities. Their extensive range of cord and cable fittings, electrical boxes, and metal framing systems are designed for applications that require durability and reliability in harsh environments, ensuring optimal performance in both permanent and temporary installations.

What certifications and standards do Thomas and Betts products comply with?

Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.

What are the main product lines offered by Ocal?

Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.