ABB - Installation Products 54101 - Copper One-Hole Lug, Standard Barrel, Max 35kV, Wire Size #14-10 AWG, 1/4 Inch Bolt Size, Tin Plated, Die Code ERG2002, Die Color Code N/A
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ABB - Installation Products

54101

UPC: 786210953991


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Overview

The ABB 54101 is a high-conductivity wrought copper one-hole lug designed for medium-voltage electrical connections up to 35kV. Engineered for stranded copper conductors ranging from #14 AWG to #10 AWG, this lug ensures efficient power transmission in industrial, utility, and renewable energy applications. The standard barrel design and 1/4-inch bolt size provide secure mounting for reliable performance. The electro tin-plated finish enhances durability and corrosion resistance, making it ideal for harsh environments. An inspection window (peep hole) allows visual confirmation of complete conductor insertion, promoting proper installation and reducing the risk of faults. The lug operates at a maximum temperature of 90°C, ensuring stable performance under load. The ERG2002 die code is specified for proper crimping, ensuring consistent and secure connections. Applications include medium-voltage power distribution panels, motor control centers, transformers, and renewable energy systems. Installation must comply with applicable national and local electrical codes. This lug is part of ABB’s Blackburn® line of compression connectors and utilizes the Color-Keyed® System. Compatible hydraulic installation tools include TBM6H, TBM12, 13100A, TBM15I, and 21940. Battery operated tools include BPLT6BSCR, BPLT62BSCR, BLT14BSCR, BPLT15BSCR. TBM8-750, TBM8-750BSCR, and TBM8-750M-1 are also compatible. The lug features a chamfered barrel design to prevent wire hang-ups and maximize crimp area. It conforms to UL 486 A, UL486 B, and CSA C22.2 No. 65-18. Specifications: Material: High-Conductivity Wrought Copper, Finish: Electro Tin Plate, Wire Size: #14-10 AWG, Bolt Size: 1/4 Inch, Voltage Rating: Max 35kV, Die Code: ERG2002, Temperature Rating: 90°C. Features: Color-Keyed® identification system, Chamfered barrel design, Peep hole for visual inspection.
  • High-conductivity wrought copper construction for efficient power transmission.
  • Electro tin-plated finish for enhanced durability and corrosion resistance.
  • Standard barrel design with a 1/4-inch bolt size for secure mounting.
  • Rated for medium-voltage applications up to 35kV.
  • Features a peep hole for visual inspection of conductor insertion and a chamfered barrel to prevent wire hang-ups.
  • Standard barrel design with inspection window
  • Maximum operating temperature of 90°C
  • UL and CSA listed for medium-voltage applications
  • Requires ERG2002 die code for proper crimping
  • Manufactured in the US

Specifications

Cable Size
14-10 AWG
Connection Type
One-hole lug, 1/4 Inch Bolt
Connection Type
Compression Connector
Connection Type
1-Hole Lug
Connection Type
Bolt connection
Connection Type
One-hole lug with 1/4 Inch bolt
Connection Type
One-hole lug, bolt-mounted
Connection Type
1/4 Inch Bolt
Connection Type
Bolt
Connection Type
Compression
Connection Type
One-Hole Lug
Connection Type
Compression Lug
Connection Type
Crimp
Current Rating
15-150 A
Current Rating
15-30 A
Insulation
None
Material
Copper, Tin Plated
Material
Wrought copper
Material
Copper, Tin-Plated
Material
High-Conductivity Wrought Copper
Material
Copper
Material
Wrought copper, tin-plated
Material
Copper, Tin
Material
Copper with Tin Plating
Material
Tin-Plated Copper
Mounting Type
Bolted
Mounting Type
Compression Lug
Mounting Type
Bolt Size 1/4 Inch
Mounting Type
Bolted Connection
Mounting Type
Bolt (1/4 Inch)
Mounting Type
Bolt Mount (1/4 Inch)
Mounting Type
Crimping (ERG2002 die)
Mounting Type
Bolt Mount
Mounting Type
1/4 Inch Bolt
Mounting Type
Bolted (1/4 Inch)
Mounting Type
One-Hole Lug
Mounting Type
Bolt
Mounting Type
Bolt-mounted
Number Of Holes
1
Series
E150, THLC1, TB1
Series
Blackburn® Color-Keyed® System
Series
54101
Series
Blackburn Color-Keyed System
Series
Blackburn
Series
Blackburn®
Size
#14-10 AWG, 1/4 Inch Bolt
Size
#14-10 AWG, 1/4 Inch Bolt Size
Size
#14-10 AWG, 1/4" Bolt
Size
#14-10 AWG
Standard
UL E9809 / UL E9809
Standard
UL E9809
Stud Size
1/4 in
Type
Standard Barrel
Voltage Rating
35 kV
Package Dimensions (L x W x H)
3.25 IN x 2.75 IN x 2.25 IN
Package Dimensions (L x W x H)
8.255 cm x 6.985 cm x 5.715 cm
Package Weight (Imperial)
0.010 L
Package Weight (Metric)
0.005 kg
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Frequently Asked Questions

What wire sizes are compatible with product 54101?

The product is compatible with wire sizes ranging from 14 AWG to 1000 kcmil.

What is the maximum wire size for 54101?

The maximum wire size for product 54101 is 1000 kcmil.

What is the minimum wire size for 54101?

The minimum wire size for product 54101 is 14 AWG.

What materials are used in product 54101?

Product 54101 is made of high conductivity copper and is electro tin plated.

What certifications does product 54101 have?

Product 54101 conforms to UL 486 A, UL 486 B, CSA C22.2 No. 65-18, and RoHS3.

What is the bolt size for product 54101?

The bolt size for product 54101 is 1/4 inch.

What installation tools are recommended for 54101?

Recommended installation tools include hydraulic tools like TBM6H and battery-operated tools like BPLT6BSCR.

How can I visually inspect the wire fit?

Product 54101 features a peep hole for visual inspection of wire fit.

What is the crimp area design of 54101?

The product has a chamfered barrel design that helps eliminate wire hang-ups and maximizes crimp area.

What are the safety precautions for using 54101?

The product must be installed in accordance with applicable national and local electrical codes.

How to Install the ABB 54101 Copper One-Hole Lug

Step-by-step guide to crimping and installing the ABB 54101 copper one-hole lug for stranded copper conductors.

Estimated time: 15m

Tools needed:

Crimping tool with ERG2002 die, Torque wrench, Wire stripper

Supplies needed:

Stranded copper conductor (#14-10 AWG), Mounting hardware (1/4-inch bolt)

  1. Prepare the conductor

    Strip the insulation from the stranded copper conductor to expose the required length as per ABB specifications.

  2. Insert conductor into lug

    Insert the stripped conductor fully into the barrel of the ABB 54101 lug, ensuring it reaches the inspection window for visual confirmation.

  3. Crimp the lug

    Use a crimping tool with the ERG2002 die code to crimp the lug onto the conductor, applying even pressure for a secure connection.

  4. Mount the lug

    Secure the lug to the equipment using a 1/4-inch bolt and tighten to the recommended torque of 72 lb-in (8.1 Nm).

  5. Verify connection

    Inspect the crimped connection and ensure the conductor is fully inserted. Tighten the wire to the recommended torque of 55 lb-in (6.2 Nm).

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