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ABB - Installation Products 54023 - Copper Two-Way Splice, Long Barrel, Max 35kV, Wire Size 750 kcmil, Die Set 15CA106R, Die Color Code Black

ABB Installation Products 54023 Copper Two-Way Splice, Long Barrel, Max 35kV, Wire Size 750 kcmil, Die Set 15CA106R, Die…

UPC: 786210540238

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Multiplier: 6

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Call (262) 252-1600 or email [email protected] for pricing and availability.

Overview

The ABB Copper Two-Way Splice, SKU 54023, is engineered for robust electrical connections in high-voltage industrial applications. This long barrel splice is constructed from high-quality copper, ensuring excellent conductivity and durability. It is rated for a maximum voltage of 35 kV, making it suitable for demanding utility and industrial power distribution systems. The splice accommodates a wire size of up to 750 kcmil, providing a secure termination for large conductors. Key features include a long barrel design which maximizes crimp surface area, enhancing wire pull-out strength and overall electrical performance. An integrated inspection window allows for visual confirmation of complete conductor insertion, ensuring a reliable connection. The tin-plated copper construction inhibits corrosion, contributing to long-term operational integrity. This splice is designed for use with the specified 15CA106R die set, which is color-coded black for easy identification and proper crimp die selection. When crimped with compatible tools and dies, it is UL Listed and CSA Certified to 35 kV and temperature rated to 90°C. Tested by Telcordia to meet NEBS Level 3 standards and approved by the American Bureau of Shipping, this splice meets stringent industry requirements. Ideal for power transmission, substations, and heavy industrial facilities, the ABB Copper Two-Way Splice offers a dependable solution for critical electrical infrastructure. Its robust design and high-voltage rating ensure safe and efficient power flow, minimizing downtime and maintenance requirements.
  • Copper Two-Way Splice with Long Barrel Design
  • Rated for Maximum 35 kV Voltage
  • Accommodates Wire Size up to 750 kcmil
  • Includes Die Set 15CA106R, Black Color Code
  • UL Listed and CSA Certified for High Voltage Applications

Specifications

Application
Applications certified to 600 V and recommended up to 35 kVÂ¥
Application
Applications certified to 600 V and recommended up to 35 kV¥
Color
Black
Conductor Range
750 kcmil
Finish
Tin-Plated
Material
Copper
Special Features
Two-way connectors provide high pullout values, are easy to insulate and provide a low-resistance connection of high quality and low installed cost
Standard
UL E9809
Standard
UL E9809 / UL E9809
Type
Splice Connector
Voltage Rating
600 V
Package Dimensions (L x W x H)
5 IN x 4.5 IN x 3 IN
Package Dimensions (L x W x H)
12.7 cm x 11.43 cm x 7.62 cm
Package Weight (Imperial)
0.750 L
Package Weight (Metric)
0.340 kg
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How to Install the Copper High Voltage Two Way Splices

This guide provides step-by-step instructions for installing copper high voltage two way splices safely and effectively.

Estimated time: 30m

Tools needed:

Crimping tool, Wire strippers, Multimeter

Supplies needed:

Copper connectors, Cable ties, Hose clamps

  1. Prepare the cable

    Train the cable into its final position, mark the splice center line, and cut excess cable from each end.

  2. Strip the cable

    Remove the cable jacket, shield, and insulation from the conductors for a distance of 1/2 connector length plus a minimum of 1/2 inch.

  3. Insert the conductor

    Fully insert the conductor into the connector ensuring it reaches the end.

  4. Crimp the connector

    Make the first crimp at one end of the connector next to the taper, then make a second crimp at the other end next to the taper.

  5. Perform overlapping crimping

    Crimp in overlapping steps starting from the 'start overlap' line towards the connector ends, ensuring no ridges are left.

  6. Ensure proper crimp shape

    Repeat the crimping process with the tool rotated 90 degrees to ensure the connector is round and to avoid flash and ridges.

  7. Secure the connection

    If necessary, secure the bare conductor next to the connector with a hose clamp or cable tie to prevent basketing or birdcaging.

  8. Test the connection

    Use a multimeter to verify the integrity of the connection before re-energizing the system.

Frequently Asked Questions about ABB - Installation Products

How are Thomas and Betts products typically installed?

Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.

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Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.

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What are the main product lines offered by Ocal?

Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.