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ABB - Installation Products 53968 - Copper Two-Way Splice Connector, Standard Barrel, Max 35kV, Wire Size 1100/24 500 Weld, Die Code 87, Die Color Code Brown

ABB Installation Products 53968 Copper Two-Way Splice Connector, Standard Barrel, Max 35kV, Wire Size 1100/24 500 Weld…

UPC: 786210539683


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Installation InstructionsSpecification SheetManufacturer Product Website

Contact for Pricing

Call (262) 252-1600 or email [email protected] for pricing and availability.

Overview

The ABB Copper Two-Way Splice Connector (SKU: 53968) is engineered for reliable electrical splicing in industrial and utility applications. This connector is designed for copper and copperweld conductors, offering a robust solution for demanding electrical systems. It is UL486A Listed and cULus Listed, with a temperature rating of 90°C and a maximum voltage rating of 35kV. The standard barrel design facilitates straightforward installation, while the internal wire stops prevent over-insertion of conductors, ensuring proper termination. This two-way splice connector is tin-plated to inhibit corrosion and is color-coded brown, with a specified die code of 87 for precise tool selection. It is compatible with wire sizes ranging from 1100/24 to 500 kcmil (Weld), accommodating a broad spectrum of conductor requirements. The connector's construction from high-copper alloy ensures excellent conductivity and durability. It is suitable for applications requiring direct burial, as it is UL486D Listed. For optimal performance and safety, it is recommended to use specified crimping tools and dies, such as those from Panduit or Burndy, with the corresponding die index numbers. This connector is an essential component for utility, industrial, and commercial electrical infrastructure where secure and long-lasting splices are critical.
  • High-copper alloy construction for excellent conductivity and durability.
  • Rated for a maximum voltage of 35kV, suitable for high-voltage applications.
  • UL486A Listed Wire Connector and UL486D Listed for Direct Bury.
  • Standard barrel design with internal wire stops for easy and secure installation.
  • Color-coded brown with Die Code 87 for precise crimp die selection.

Specifications

Application
Applications certified to 600 V and recommended up to 35 kVÂ¥
Application
Applications certified to 600 V and recommended up to 35 kV¥
Color
Brown
Finish
Tin Plated
Insulation
None
Material
Copper
Special Features
Two-way connectors provide high pullout values, are easy to insulate and provide a low-resistance connection of high quality and low installed cost
Standard
UL E9809
Standard
UL E9809 / UL E9809
Type
Splice
Voltage Rating
600 V
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
0.300 L
Package Weight (Metric)
0.136 kg
StandardBarrel TinnedCopperSplice500MCM Standard Barrel Tinned CopperSplices is a type of copper compression connector that is produced from high conductivity copper tubing. They are tin-plated to provide corrosion resistance and are marked with die index and color coded for easy reference. Listed for 35KV maximum when properly installed.

SC-500

StandardBarrel TinnedCopperSplice500MCM Standard Barrel Tinned CopperSplices is a type of copper compression connector that is produced from high conductivity copper tubing. They are tin-plated to provide corrosion resistance and are marked with die index and color coded for easy reference. Listed for 35KV maximum when properly installed.
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SCS500-6

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How to Install the 53968 Two Way Splicer Connector

This guide provides step-by-step instructions for installing the 53968 Two Way Splicer Connector, ensuring a secure and reliable electrical connection.

Estimated time: 30m

Tools needed:

Wire strippers, Crimping tool, Wire brush or emery cloth

Supplies needed:

53968 Two Way Splicer Connectors, Cable (500 MCM), Insulation cover shrink tubing

  1. Prepare the cable

    Strip the insulation from the cable to a length of 1-5/16 inches, being careful not to nick the cable strands.

  2. Clean the cable end

    Ensure the cable end is clean by using a wire brush or emery cloth if necessary. This will help ensure a good connection.

  3. Insert and crimp the connector

    Insert the cable into the 53968 connector until it stops. Use the appropriate crimping tool to compress the connector between the markings, starting near the center. Refer to the installation die table for the number of compressions required.

  4. Remove sharp edges

    After crimping, carefully remove any sharp edges, flash, or burrs from the connector to ensure safety and reliability.

  5. Apply insulation

    Use the insulation methods specified in the table to cover the connector, ensuring a secure and insulated connection.

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