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ABB - Installation Products 54011 - Copper Two-Way Splice, Long Barrel, Max 35kV, Wire Size 3/0 AWG, Die Set 15CA49R, , Die Color Code Orange

ABB Installation Products 54011 Copper Two-Way Splice, Long Barrel, Max 35kV, Wire Size 3/0 AWG, Die Set 15CA49R, , Die…

UPC: 786210540115

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Installation InstructionsSpecification SheetManufacturer Product Website

Contact for Pricing

Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.

Overview

The ABB Copper Two-Way Splice, SKU 54011, is engineered for reliable and high-voltage electrical connections. This long barrel splice is designed for stranded copper conductors and is UL Listed and CSA Certified for use up to 35 kV. It accommodates a 3/0 AWG wire size, ensuring a secure and robust connection for demanding industrial, utility, and commercial applications. The long barrel design maximizes crimp surface area, contributing to superior wire pull-out strength and electrical performance. This splice is tin-plated to inhibit corrosion, ensuring longevity and consistent conductivity. It is rated for a temperature of 90°C. The specified die set for this splice is 15CA49R, identified by an orange color code, which simplifies proper die selection during installation. Internal wire stops prevent over-insertion of the conductor, further enhancing the integrity of the connection. When properly installed with compatible tools and dies, this splice provides excellent conductivity and mechanical strength, crucial for reducing the risk of connection failures in high-voltage systems. Consult your current NEC manual for maximum ampacity, which is based on NEC 310.15, insulation type, and conductor material. This product is suitable for Class B or C building wire CU cable only.
  • UL Listed and CSA Certified for up to 35 kV applications
  • Designed for 3/0 AWG stranded copper conductors
  • Long barrel design for enhanced pull-out strength and electrical performance
  • Tin-plated copper construction for corrosion resistance
  • Includes orange color-coded die set (15CA49R) for proper installation

Specifications

Application
Applications certified to 600 V and recommended up to 35 kVÂ¥
Application
Applications certified to 600 V and recommended up to 35 kV¥
Color
Orange
Conductor Range
3/0 AWG
Connection Type
Splice
Finish
Tin-Plated
Insulation
None
Material
Copper
Size
3/0 AWG
Special Features
Two-way connectors provide high pullout values, are easy to insulate and provide a low-resistance connection of high quality and low installed cost
Standard
UL E9809
Standard
UL E9809 / UL E9809
Type
Splice Connector
Voltage Rating
35 kV
Package Dimensions (L x W x H)
3.3 IN x 2.8 IN x 2.3 IN
Package Dimensions (L x W x H)
8.382 cm x 7.112 cm x 5.842 cm
Package Weight (Imperial)
0.070 L
Package Weight (Metric)
0.032 kg
2Hole Short Barrel Copper Compression Lug for Flexible Copper Cable3/0AWG - 1/2" Bolt Compression lugs for flexible copper cables are connects that have a gentle, continuous flared end to ensure ease of cable insertion of flexible and extra flexible cables such as locomotive, welding, mining cable and more. The flared end also reduces pressure on the cable strands after installation and protects them from chafing and breakage as a result of cable movement. Tin-plated for corrosion resistance. Rated 600 volts for copper cables only. Single mounting hole.

GL30NB

2Hole Short Barrel Copper Compression Lug for Flexible Copper Cable3/0AWG - 1/2" Bolt Compression lugs for flexible copper cables are connects that have a gentle, continuous flared end to ensure ease of cable insertion of flexible and extra flexible cables such as locomotive, welding, mining cable and more. The flared end also reduces pressure on the cable strands after installation and protects them from chafing and breakage as a result of cable movement. Tin-plated for corrosion resistance. Rated 600 volts for copper cables only. Single mounting hole.
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54511A

Copper Two-Way Splice, Standard Barrel, Wire Size 3/0 AWG, Length 1.75 Inches, Tin Plated, Die Code 50, Die Color Code Orange
Copper butt splice, long barrel, 3/0 AWG wire.

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Copper Two-Way Splice, Long Barrel, Max 35kV, Wire Size 4/0 AWG, Die Set 15CA54R, Die Color Code Purple

54012-TB

Copper Two-Way Splice, Long Barrel, Max 35kV, Wire Size 4/0 AWG, Die Set 15CA54R, Die Color Code Purple
Copper Two-Way Splice, Long Barrel, Max 35kV, Wire Size 350 kcmil, Die Set 15CA71R, Die Color Code Red

54015

Copper Two-Way Splice, Long Barrel, Max 35kV, Wire Size 350 kcmil, Die Set 15CA71R, Die Color Code Red
Copper Two-Way Splice, Long Barrel, Max 35kV, Wire Size 750 kcmil, Die Set 15CA106R, Die Color Code Black

54023

Copper Two-Way Splice, Long Barrel, Max 35kV, Wire Size 750 kcmil, Die Set 15CA106R, Die Color Code Black
Copper Two-Way Splice, Long Barrel, Max 35kV, Wire Size 250 kcmil, Die Set 15CA60R, Die Color Code Ruby

54013

Copper Two-Way Splice, Long Barrel, Max 35kV, Wire Size 250 kcmil, Die Set 15CA60R, Die Color Code Ruby
Copper Two-Way Splice, Long Barrel, Max 35kV, Wire Size 500 kcmil, Die Set 15CA87R, Die Color Code Brown

54018

Copper Two-Way Splice, Long Barrel, Max 35kV, Wire Size 500 kcmil, Die Set 15CA87R, Die Color Code Brown

How to Install the High Voltage Two Way Splices

This guide provides step-by-step instructions for installing high voltage two way splices safely and effectively.

Estimated time: 30m

Tools needed:

Crimping tool, Wire strippers, Multimeter

Supplies needed:

High voltage connectors, Cable ties, Hose clamps

  1. Prepare the cable

    Train the cable into its final position, mark the splice center line, and cut excess cable from each end.

  2. Strip the cable

    Remove the cable jacket, shield, and insulation from the conductors for a distance of 1/2 connector length plus a minimum of 1/2 inch.

  3. Insert the conductor

    Fully insert the conductor into the connector ensuring it is seated properly.

  4. Crimp the connector

    Make the first crimp at one end of the connector next to the taper, then make a second crimp at the other end next to the taper.

  5. Perform overlapping crimping

    Crimp in overlapping steps starting from the 'start overlap' line towards the connector ends, ensuring no ridges are left.

  6. Finalize the crimp

    To ensure the connector is round and to avoid flash and ridges, repeat the crimping steps with the tool rotated 90 degrees.

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