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ABB - Installation Products 35PCJ2L2250 - 35kV Power Cable Joint Style 2 with Universal Housing and Separate Cable Adapters. Cable Insulation Diameter 1.180 inch to 1.465 inch. Copper Conductor. Conductor Size AWG Stranded 2/0 /Solid 3/0.

ABB Installation Products 35PCJ2L2250 35kV Power Cable Joint Style 2 with Universal Housing and Separate Cable Adapters. Cable…

UPC: 783786402229


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Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.

Overview

The ABB 35kV Power Cable Joint Style 2 (SKU: 35PCJ2L2250) is a fully rated, permanent splice solution for medium-voltage power cables, engineered to meet IEEE Standard 404 requirements for 35kV voltage class. This joint kit features a universal housing design with separate cable adapters, enabling installation flexibility across various cable constructions while maintaining a 35kV insulation rating. The product accommodates copper conductors ranging from AWG 2/0 stranded to AWG 3/0 solid, with insulation diameter compatibility from 1.180 inches to 1.465 inches. The molded conductive shield provides a virtually indestructible ground shield for true deadfront construction, eliminating the need for taping at the cable entrance. The grounding eye allows direct connection of a ground wire to the molded conductive shield, ensuring the shield remains at ground potential. The fully shielded, fully submersible molded rubber housing withstands pulls up to 500 lbs and is suitable for direct burial or vault installations. Electrical ratings include 200kV BIL impulse withstand, 69kV AC withstand, 125kV DC withstand during manufacture testing, and 100kV DC withstand during installation. The joint supports continuous current ratings equal to the connected cable and short-time current ratings up to 35kA. Connectors meet ANSI C119.4 Class A and Class 3 ratings. Cyclic aging testing includes 30 days at 60.6kV AC continuous load current for 8 hours per day, achieving 130°F conductor temperature. This product is ideal for utility power distribution, industrial power systems, and infrastructure projects requiring reliable 35kV-rated cable joints.
  • Fully rated 35kV power cable joint per IEEE Standard 404
  • Universal housing with separate adapters for 2/0-3/0 AWG copper conductors
  • Insulation diameter range: 1.180" to 1.465"
  • Molded conductive shield for true deadfront construction and grounding
  • Fully shielded, fully submersible molded rubber housing with 500 lb pull strength

Specifications

Application
For Direct Burial, Vault, Submersible and Other Severe Service Applications
Color
Black
Conductor Range
2/0 STR AWG , 3/0 SOL AWG
Connection
Compression
Enclosure
Yes
Environmental Conditions
Fully Insulated, Shielded and Sealed for Direct-Burial, Vault, Submersible and other Severe Service Applications
Insulation
Yes
Material
EPDM Rubber
Number Of Conductors
2
Size
14-3/8 inch long
Special Features
Power Cable Joints utilize permanently crimped connectors. PCJ housings are fully insulated, shielded and sealed for direct-burial, vault, submersible and other servere service applications. Units have been designed and tested per IEEE Standard 404 to ensure system matched performance and ratings equal to the cable to which the splice will be installed. Power Cable Joints are available in two styles. Style 1 uses a single-piece housing that is sized to accommodate a specific range of cable - ideally suited to straight splicing of the same or similar cable. Style 2 designs incorporate a universal housing with separate cable adapters to allow transition splices of different types and sizes of cable
Standard
IEEE Standard 404
Temperature Rating, Maximum
149 F
Temperature Rating, Maximum
65 C
Temperature Rating, Minimum
-40 F
Temperature Rating, Minimum
-40 C
Type
Power Cable Joint
Voltage Rating
35 kV
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
0.0300 L
Package Weight (Metric)
0.0140 kg
35kV Power Cable Joint Style 1 with Single Piece Housing, Cable Insulation Diameter 1.090 inch to 1.310 inch. Aluminum Conductor. Conductor Size AWG Stranded 2/0 /Solid 3/0. Cold-Shrinkable Jacket Seal Included.

35PCJ1K1250-S

35kV Power Cable Joint Style 1 with Single Piece Housing, Cable Insulation Diameter 1.090 inch to 1.310 inch. Aluminum Conductor. Conductor Size AWG Stranded 2/0 /Solid 3/0. Cold-Shrinkable Jacket Seal Included.
35kV Power Cable Joint Style 2 with Universal Housing and Separate Cable Adapters. Cable Insulation Diameter 1.090 inch to 1.310 inch. Copper Conductor. Conductor Size AWG Stranded 2/0 /Solid 3/0. With Sheild Adapter.

35PCJ2K2250-TL

35kV Power Cable Joint Style 2 with Universal Housing and Separate Cable Adapters. Cable Insulation Diameter 1.090 inch to 1.310 inch. Copper Conductor. Conductor Size AWG Stranded 2/0 /Solid 3/0. With Sheild Adapter.
35kV Power Cable Joint Style 2 with Universal Housing and Separate Cable Adapters. Cable Insulation Diameter 1.090 inch to 1.310 inch. Aluminum Conductor. Conductor Size AWG Stranded 4/0 /Solid 250. Cable Insulation Diameter 0.980 inch to 1.180 inch. Aluminum Conductor. Conductor Size AWG Stranded 4/0 /Solid 250.

35PCJ2K1270-J1270

35kV Power Cable Joint Style 2 with Universal Housing and Separate Cable Adapters. Cable Insulation Diameter 1.090 inch to 1.310 inch. Aluminum Conductor. Conductor Size AWG Stranded 4/0 /Solid 250. Cable Insulation Diameter 0.980 inch to 1.180 inch. Aluminum Conductor. Conductor Size AWG Stranded 4/0 /Solid 250.
35kV Power Cable Joint Style 2 with Universal Housing and Separate Cable Adapters. Cable Insulation Diameter 0.980 inch to 1.180 inch. Aluminum Conductor. Conductor Size AWG Stranded 1/0 /Solid 2/0. Cable Insulation Diameter 0.850 inch to 1.050 inch. Aluminum Conductor. Conductor Size AWG Stranded 1/0 /Solid 2/0.

35PCJ2J1240-H1240

35kV Power Cable Joint Style 2 with Universal Housing and Separate Cable Adapters. Cable Insulation Diameter 0.980 inch to 1.180 inch. Aluminum Conductor. Conductor Size AWG Stranded 1/0 /Solid 2/0. Cable Insulation Diameter 0.850 inch to 1.050 inch. Aluminum Conductor. Conductor Size AWG Stranded 1/0 /Solid 2/0.
69 kv, Transmission Cable Joint, Housing Type - Non-Shieldbreak, Housing Style 1, Housing Only, Housing Size N Bore Diameter at Jacket/Insulation Transition 1.390. Qatar.

69TCJN1-N-Q

69 kv, Transmission Cable Joint, Housing Type - Non-Shieldbreak, Housing Style 1, Housing Only, Housing Size N Bore Diameter at Jacket/Insulation Transition 1.390. Qatar.
69 kv, Transmission Cable Joint, Housing Type - Non-Shieldbreak, Housing Style 1, Housing Only, Housing Size M - Bore Diameter at Jacket/Insulation Transition 1.258, Connector Type Copper, Connector Code 26P - Conductor Diameter Range - .450-.491 inch (11.43-12.47mm), Heatsink Bore N, Type Shield C - Copper Full Neutral Wire, Metallic Screen Continuity Kit A - 4/0 Bonding Cable, 6 foot quantity 1 with Split Bolts quantity 4. Armor Kit not required, Outer Jacket Restoration Kit - Heat Shrink

69TCJN1M226PNCANB

69 kv, Transmission Cable Joint, Housing Type - Non-Shieldbreak, Housing Style 1, Housing Only, Housing Size M - Bore Diameter at Jacket/Insulation Transition 1.258, Connector Type Copper, Connector Code 26P - Conductor Diameter Range - .450-.491 inch (11.43-12.47mm), Heatsink Bore N, Type Shield C - Copper Full Neutral Wire, Metallic Screen Continuity Kit A - 4/0 Bonding Cable, 6 foot quantity 1 with Split Bolts quantity 4. Armor Kit not required, Outer Jacket Restoration Kit - Heat Shrink
69 kv, Transmission Cable Joint, Housing Type - Non-Shieldbreak, Housing Style 1, Housing Only, Housing Size M Bore Diameter at Jacket/Insulation Transition 1.258.

69TCJN1-M

69 kv, Transmission Cable Joint, Housing Type - Non-Shieldbreak, Housing Style 1, Housing Only, Housing Size M Bore Diameter at Jacket/Insulation Transition 1.258.
35kV Power Cable Joint Style 2 with Universal Housing and Separate Cable Adapters. Cable Insulation Diameter 1.725 inch to 1.935 inch. Aluminum Conductor. Conductor Size AWG Stranded 750. Cable Insulation Diameter 1.370 inch to 1.630 inch. Aluminum Conductor. Conductor Size AWG Stranded 500.

35PCJ2P1380-M1330

35kV Power Cable Joint Style 2 with Universal Housing and Separate Cable Adapters. Cable Insulation Diameter 1.725 inch to 1.935 inch. Aluminum Conductor. Conductor Size AWG Stranded 750. Cable Insulation Diameter 1.370 inch to 1.630 inch. Aluminum Conductor. Conductor Size AWG Stranded 500.

Frequently Asked Questions

What voltage classes are available for PCJ joints?

Elastimold PCJ power cable joints are available in 15 kV, 25 kV, and 35 kV classes.

What is the pull force withstand of the interlock?

The pin-and-socket interlock design of the PCJ power cable joints is capable of withstanding a pull force of up to 500 lb.

What cable types are compatible with PCJ joints?

They are designed for UD cable with concentric neutral and extruded insulation shielding, and also work with fabric-tape shielded or lead-jacketed cables using proper adapters.

What type of connector is included for aluminum conductors?

Kits for aluminum conductors include an aluminum compression connector suitable for splicing aluminum-to-aluminum or aluminum-to-copper conductors.

Can copper connectors be used with aluminum conductors?

No, copper compression connectors are only suitable for copper-to-copper connections and should not be used on aluminum conductors.

What is the short-time current rating of PCJ joints?

The short-time current rating for PCJ power cable joints is equal to that of the cable rating, up to 35 kA.

Where can PCJ power cable joints be installed?

These joints can be installed in direct-burial, underground vault, and even overhead applications, providing a permanent, fully shielded, and submersible splice.

What is the continuous current rating of PCJ joints?

The continuous current rating for PCJ power cable joints is equal to that of the cable rating.

What is the BIL impulse withstand for 35 kV class joints?

The BIL impulse withstand for 35 kV class PCJ joints is 300 kV (1.2 x 50 μsec. wave).

What is the phase-to-ground voltage for 35 kV class joints?

For the 35 kV class, the phase-to-ground voltage is 20.2 kV.

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