ABB Installation Products 35PCJ1N2360 35kV Power Cable Joint Style 1 with Single Piece Housing, Cable Insulation Diameter…
UPC: 783786630790
Contact for Pricing
Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.
Overview
- 35kV Voltage Rating for medium-voltage applications
- Single-piece housing simplifies installation process
- Accommodates cable insulation diameters from 1.515" to 1.780"
- Designed for 750 kcmil AWG solid copper conductors
- ABB Installation Products quality and reliability
Specifications
Application | For Direct Burial, Vault, Submersible and Other Severe Service Applications |
Color | Black |
Conductor Range | 750 kcmil |
Connection | Compression |
Insulation | Yes |
Material | Copper |
Material | EPDM Rubber |
Number Of Conductors | 2 |
Series | 35PCJ1N2360 |
Size | 15-3/4 inch long |
Size | 1.515 inch to 1.780 inch |
Special Features | Power Cable Joints utilize permanently crimped connectors. PCJ housings are fully insulated, shielded and sealed for direct-burial, vault, submersible and other servere service applications. Units have been designed and tested per IEEE Standard 404 to ensure system matched performance and ratings equal to the cable to which the splice will be installed. Power Cable Joints are available in two styles. Style 1 uses a single-piece housing that is sized to accommodate a specific range of cable - ideally suited to straight splicing of the same or similar cable. Style 2 designs incorporate a universal housing with separate cable adapters to allow transition splices of different types and sizes of cable |
Standard | IEEE Standard 404 |
Type | Power Cable Joint |
Voltage Rating | 35 kV |
Package Dimensions (L x W x H) | 0.01 IN x 0.01 IN x 0.01 IN |
Package Dimensions (L x W x H) | 0.0254 cm x 0.0254 cm x 0.0254 cm |
Package Weight (Imperial) | 3.9000 L |
Package Weight (Metric) | 1.7690 kg |
35PCJ1N1380-S
35kV Power Cable Joint Style 1, Cable Insulation Diameter 1.515 inch to 1.780 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 700/750 /Compacted Solid 900. Cold Shrinkable Jacket Seal included.25PCJ1H1220
25kV Power Cable Joint Style 1 with Single Piece Housing, Cable Insulation Diameter 0.850 inch to 1.050 inch. Aluminum Conductor. Conductor Size AWG Stranded #2/Solid #1.
15PCJ1H1260
15kV Power Cable Joint Style 1 with Single Piece Housing, Cable Insulation Diameter 0.850 inch to 1.050 inch. Aluminum Conductor. Conductor Size AWG Stranded 3/0 or Solid 4/0.25PCJ1G1240-1220
25kV Power Cable Joint Style 1 with Single Piece Housing, Cable Insulation Diameter 0.760 inch to 0.950 inch. Aluminum Conductor. Conductor Size AWG Stranded 1/0 /Solid 2/0. Aluminum Conductor. Conductor Size AWG Stranded #2/Solid #1.25PCJ1H1250-1230
25kV Power Cable Joint Style 1 with Single Piece Housing, Cable Insulation Diameter 0.850 inch to 1.050 inch. Aluminum Conductor. Conductor Size AWG Stranded 2/0 /Solid 3/0. Aluminum Conductor. Conductor Size AWG Stranded #1/Solid 1/0.25PCJ1K1300
25kV Power Cable Joint Style 1 with Single Piece Housing, Cable Insulation Diameter 1.090 inch to 1.310 inch. Aluminum Conductor. Conductor Size AWG Stranded 350.25PCJ1L2320
25kV Power Cable Joint Style 1 with Single Piece Housing, Cable Insulation Diameter 1.180 inch to 1.465 inch. Copper Conductor. Conductor Size AWG Stranded 450.15PCJ1N1410Z
15kV Power Cable Joint Style 1 with Single Piece Housing, Cable Insulation Diameter 1.515 inch to 1.780 inch. Aluminum Conductor. Conductor Size AWG Stranded 1000. Tin, Thin Walled, ConnectorFrequently Asked Questions
What are PCJ power cable joints used for?
They are used for straight splicing of two similar cables or transition splicing of different cable sizes. They provide a permanent, fully shielded, fully submersible splice.
What is the short-time current rating for PCJ joints?
The short-time current rating for PCJ power cable joints is equal to that of the cable rating, up to 35 kA.
What is the 35 kV class phase-to-ground voltage?
For a 35 kV class PCJ joint, the phase-to-ground voltage is 20.2 kV.
What type of connector is included for aluminum conductors?
The kit includes an aluminum compression connector suitable for splicing aluminum to aluminum or aluminum to copper conductors.
Can copper connectors be used with aluminum conductors?
No, copper compression connectors are for copper-to-copper connections only and must not be used on aluminum conductors.
What standards do Elastimold PCJ joints meet?
The shield design meets IEEE 592, and connectors meet ANSI 119.4 Class A and Class 3 ratings. Electrical ratings meet IEEE 404.
What is the maximum pull force the interlock can withstand?
The pin-and-socket interlock of the PCJ power cable joints is designed to withstand a pull force up to 500 lb.
What is the continuous current rating of PCJ joints?
The continuous current rating of PCJ power cable joints is equal to that of the cable rating.
What is the maximum conductor size for PCJ joints?
PCJ power cable joints can accommodate conductors up to 1250 kcmil.
Where can PCJ power cable joints be installed?
They can be installed in direct-burial, underground vault, and even overhead applications, providing a fully submersible splice.
How to Install the 15/25/35PCJ1 Series Straight Joint
This guide provides detailed instructions for the permanent, fully shielded, and fully submersible installation of the 15/25/35PCJ1 series straight joint for aluminum or copper conductor, wire shielded cables.
Estimated time: 1h 30m
Tools needed:
Wire brush, Crimping tool, Cable stripping tools, T&B WT3D tool (for 35kV cable ties)
Supplies needed:
Joint Housing, Splice (Conductor Contact), Lubricant (DO NOT SUBSTITUTE), Grounding connector (user supplied), DELTECt Cable ties (TYD5135, for 35kV only), #14 AWG copper wire (or equivalent, if needed)
- Perform Safety Checks and Initial Inspection
DANGER: All apparatus must be de-energized during installation or removal of parts. Do not touch or move energized products. Inspect all parts for damage, proper rating, and compatibility with mating parts. Check package contents to ensure they are complete and undamaged. Read the entire installation instructions before starting and have all required tools at hand, maintaining cleanliness throughout the procedure.
- Prepare Cables and Store Joint Housing
Overlap both cables and cut them to 12 inches (305mm) from the centerline of the joint. Remove the cable jacket of Cable 1 to 37 inches (940mm) and Cable 2 to 21 inches (530mm). Fold back the shield wires. Cut both cables at the joint centerline. Taper the edge of Cable 1 at least 1/2 inch to no greater than 1-1/2 inches (13mm to 38mm). Clean and lubricate the insulation shield of Cable 1. Lubricate the inside bore of the joint housing on both ends. Slide the housing onto Cable 1 up to the shield wires.
- Prepare Cables for Splice and Install Splice
Carefully remove the cable insulation and then the insulation shield from both cables. DO NOT CUT OR NICK THE CABLE INSULATION OR CONDUCTOR. If conductors are aluminum, wire-brush them and immediately insert them into the splice. Crimp the splice following the recommendations provided with it. Wipe off all excess inhibitor where applicable. Remove any sharp protrusions or burrs generated during crimping; metal chips/filings must be removed from the splice and joint assembly area. Clean cables where indicated and lubricate in the direction of arrows to provide a build-up or ramp of lubricant at the edge of the insulation shield.
- Complete Joint Assembly and Grounding
Slide the housing into its final position. Proper positioning is ensured by observing and equalizing the deformation of the joint ends caused by the underlying cable insulation shield. For 35kV ONLY: Install two DELTECt Cable ties on each end of the cable entrance, approximately 1/4 inch from the edge of the splice and 1/4 inch from the first with offset locking heads. The T&B WT3D tool is recommended for tightening. Remove the yellow pin from the joint grounding eye and discard it. Retrain shield wires and secure them to the ends of the joint. Insert one shield wire from Cable 1 (if #14 AWG or larger) through the joint grounding eye, and repeat for Cable 2. If shield wires are smaller than #14 AWG, use separate #14 AWG copper wire or equivalent. Connect joint grounding wires and remaining shield wires using an appropriate connector. Reconstruct the cable jacket (where applicable) over both cables and the joint housing.
Frequently Asked Questions about ABB - Installation Products
How are Thomas and Betts products typically installed?
Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.
What accessories are available for Thomas and Betts products?
Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.
What environmental ratings do Thomas and Betts products have?
Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.
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Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.
What are the key features of Thomas and Betts products?
Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.
What are the main product lines offered by Thomas and Betts?
Thomas and Betts offers a comprehensive range of product lines including electrical connectors, cable management systems, grounding and bonding solutions, and industrial automation components. Their products are designed for durability and reliability in demanding industrial environments, ensuring optimal performance and safety across various applications.
What technical support does Thomas and Betts offer?
Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.
What industries and applications are Thomas and Betts products used for?
Thomas and Betts products are utilized across various industries including electrical construction, industrial automation, telecommunications, and utilities. Their extensive range of cord and cable fittings, electrical boxes, and metal framing systems are designed for applications that require durability and reliability in harsh environments, ensuring optimal performance in both permanent and temporary installations.
What certifications and standards do Thomas and Betts products comply with?
Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.
What are the main product lines offered by Ocal?
Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.