ABB Installation Products 168FLR3-B5220 Molded Current Limiting Fuse Housing, Nominal Fuse Voltage Rating 8.3kV, Fuse Test Port…
UPC: 075114293679
Contact for Pricing
Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.
Overview
- Nominal fuse voltage rating: 8.3kV
- Dual capacitive test ports for safe voltage verification
- Cable insulation diameter compatibility: 0.635"–0.905" (16–23mm)
- Supports bi-metal conductors: 2 AWG stranded/compressed or 1 AWG solid/compact
- Molded construction for environmental resistance and durability
Specifications
Amperage Rating | 200 A |
Application | Protect Light Duty Underground Distribution Systems |
Color | Black |
Conductor Range | #2 STR/COMPR AWG , #1 SOL/COMPT AWG |
Insulation | True |
Length | 21.12 in |
Length | 536.448 mm |
Material | Molded |
Material | EPDM-Rubber |
Series | 168FLR3 |
Size | Large Housing, Cable Insulation Diameter 0.635 inch - 0.905 inch / 16-23mm, Bi-Metal Conductor size 2 AWG Stranded/Compressed, 1 AWG Solid/Compact |
Special Features | Full-Range Current-Limiting Fusing with 50kA Interrupting Capability. Hotstick Operable 15kV Loadbreak Elbow Switching |
Standard | IEEE 386, ANSI C37.40, ANSI C37.41, ANSI C37.47 |
Temperature Rating, Maximum | 149 F |
Temperature Rating, Maximum | 65 C |
Temperature Rating, Minimum | -40 F |
Temperature Rating, Minimum | -40 C |
Type | Loadbreak Fused Elbow Connector |
Voltage Rating | 8.3 kV |
Package Dimensions (L x W x H) | 0.01 IN x 0.01 IN x 0.01 IN |
Package Dimensions (L x W x H) | 0.0254 cm x 0.0254 cm x 0.0254 cm |
Package Weight (Imperial) | 1.0000 L |
Package Weight (Metric) | 0.4540 kg |
168FLR1-B5220
Molded Current Limiting Fuse Housing, Nominal Fuse Voltage Rating 8.3kV, Fuse Test Port - Two Capacitive Test Ports, Small Housing, Cable Insulation Diameter 0.635 inch - 0.905 inch / 16-23mm, Bi-Metal Conductor size 2 AWG Stranded/Compressed, 1 AWG Solid/Compact. no Sealing Kit168FLR3-B5220-S
8.3kV, 200 Amp, LoadBreak, Fused Elbow (Full Range Current Limiting). Large Housing. Cable Insulation .635-.905 inches, Aluminum Compression Lug, Conductor Size #2 Stranded/Compressed or #1 Compact/Solid. With Jacket Seal168FLR1-A0250-SG3
15kV, 200 Amp, LoadBreak, Fused Elbow (Full Range Current Limiting). Small Housing. Cable Insulation .575-.740 inches, Aluminum Compression Lug, Conductor Size 2/0 Stranded/Compressed or 3/0 Compact/Solid. Cold-Shrinkable Seal with Copper Braid and Constant Force Spring168FLR1-B5220-S
8.3kV, 200 Amp, LoadBreak, Fused Elbow (Full Range Current Limiting). Small Housing. Cable Insulation .635-.905 inches, Aluminum Compression Lug, Conductor Size #2 Stranded/Compressed or #1 Compact/Solid. With Jacket Seal168FLR1-A5230-S
8.3kv Fuse Elbow 200 Amp, Loadbreak With Sealing Kit, Cable Insulation Diameter 0.575 inch - 0.740 inch / 14.61-18.80mm, BI Metal Connector Only, #1 Stranded/Compressed or 1/0 Solid/Compact.168FLR1-A5230
8.3kv Fused Elbow, 200 Amp, Loadbreak, No Sealing Kit, Cable Insulation Diameter 0.575 inch - 0.740 inch / 14.61-18.80mm, BI Metal Connector Only, #1 Stranded/Compressed or 1/0 Solid/Compact.168FLR3-A5220
15kV, 200 Amp, Loadbreak Fused Elbow (Full Range Current Limiting), with Test Point, Cable Insulation Diameter .575-.740 inches, Bi-Medal Lug, Conductor Size #2 AWG Stranded Compressed or #1 AWG Compact/Solid. No Sealing Kit. Large Housing for Fuse Size and Voltage Range 60-80 Amps 8.3 kV and 3-45 Amps 17.2 kV.168FLR1-A5230-SG3
8.3kv Fuse Elbow 200 Amp, Loadbreak With Sealing Kit, Cable Insulation Diameter 0.575 inch - 0.740 inch / 14.61-18.80mm, BI Metal Connector Only, #1 Stranded/Compressed or 1/0 Solid/Compact. 200ECS-G3 Jacket Seal and Grounding Kit Included.Frequently Asked Questions
What is the primary application of the 168FLR Fused Elbow?
It protects light duty underground distribution systems, including sub-loops and radial taps, by replacing existing 200 Amp loadbreak tap elbows.
Can the 168FLR Fused Elbow be used in submersible applications?
Yes, the 168FLR Fused Elbow is fully sealed and submersible.
What types of conductors are compatible with the compression lugs?
Copper compression lugs are suitable for all copper conductors. Bi-metal compression lugs are universal for copper or aluminum conductors.
What standards does the 168FLR Fused Elbow meet?
It meets IEEE 386, ANSI C37.40, ANSI C37.41, and ANSI C37.47, Latest Revision.
What is the purpose of the split center section?
The split center section is designed for easy fuse replacement.
How are blown fuses indicated on the 168FLR Fused Elbow?
The product has built-in voltage test points for quick and convenient blown fuse indication.
What is the current rating range for the fuses?
The current rating for the fuses is 3-80 Amp.
What is the symmetrical interrupting capability of this product?
The symmetrical interrupting capability of the 168FLR Fused Elbow is 50,000 Amp.
What is the frequency rating of the 168FLR Fused Elbow?
The frequency rating for the 168FLR Fused Elbow is 50/60 Hz.
What is the nominal and maximum rated fuse voltage?
The nominal fuse voltage is 8.3kV, and the maximum rated fuse voltage is 10kV.
How to Install the 168FLR/274FLR Loadbreak Fused Elbow Connector
This guide provides comprehensive instructions for the safe and proper installation of the 168FLR or 274FLR Loadbreak Fused Elbow Connector, covering cable preparation, component assembly, and neutral connections.
Estimated time: 2h
Tools needed:
Probe Wrench, Allen Wrench (torque limiting), Wire brush, Crimp tool, Hotstick, Suitable voltage sensing device
Supplies needed:
168FLR/274FLR Connector Kit (Fuse, Lug, Probe, Probe Connector, Hose Clamp, Lubricant), Copper wire (No. 14 AWG / 2.5mm), Appropriate ground connector, 200ECS Cold Shrink Cable Seal (optional)
- Perform Pre-Installation Checks and Ensure Safety
DANGER: De-energize all apparatus before starting. This product must be installed by competent personnel trained in high voltage safety. Inspect all kit contents for completeness and damage. Verify component fit with cable and mating products, checking threads by hand-threading the probe into the lug. Gather all required tools and maintain a clean workspace.
- Prepare the Cable for Termination
Cut excess cable, leaving 20 inches minimum beyond the bushing. If using a 200ECS Cold Shrink Cable Seal, slide it onto the cable. Remove the jacket for a length of 'A' (fuse body length) + 7-3/8 inches from the bushing centerline. Unwrap and bind the concentric neutral wires over the jacket. Squarely cut the cable a distance of 'A' from the bushing centerline, leaving 7-3/8 inches minimum to terminate. ('A' is 11-1/2 inches for FLR-1, 15-3/4 inches for FLR-3).
- Install the Compression Lug and Clean Insulation
Cut 1-1/8 inches from the cable end, avoiding nicks. Wire brush bare aluminum conductors and immediately install the compression lug, rotating to spread inhibitor. Crimp the unthreaded end of the lug to the conductor, following the crimp chart and rotating 180 degrees for successive crimps. Wipe excess inhibitor. Remove the insulation shield 5-1/2 inches from the lug end, beveling the insulation 1/8 inch max. Thoroughly clean insulation to remove all conductive residue.
- Assemble Cable Half and Install Fuse
Apply the supplied lubricant to the connector, cable insulation, conductive shield, and the cable entrance end of the Fused Elbow cable half. Insert the connector and cable into the cable half until the connector protrudes beyond surface 'A'. Insert the fuse's threaded terminal into the cable half and hand-tighten it into the cable connector. CAUTION: Over-torquing will fracture the fuse stud. Pull the housing up against the bottom of the tightened fuse.
- Attach and Secure the Probe Connector
Assemble the probe connector to the fuse terminal. Rotate the probe connector so its flats are perpendicular to the mating bushing, then lock it. Tighten the setscrews using the supplied torque-limiting Allen wrench. Rotate the cable half of the Fused Elbow so its test point is perpendicular to the probe connector's flats.
- Assemble Elbow Half and Probe
Apply lubricant to the elbow half and assemble it to the cable half, ensuring a 3/4 inch overlap and that the probe connector faces the elbow half opening with test points aligned. Insert the probe into the probe connector, pushing the cable if needed for alignment. Hand-start threads carefully. Tighten using the supplied torque-limiting Allen wrench until it bends and remains bent. Position and tighten the hose clamp; DO NOT OVERTIGHTEN.
- Connect the Concentric Neutral Wires
Insert a separate copper wire (No. 14 AWG / 2.5mm or equivalent) through each grounding eye on the elbow and cable housings. Twist tightly, avoiding damage to the eyes. If used, finish installing the 200ECS jacket seal. Twist all neutral wires, taking care not to damage grounding eyes, and connect them to ground using an appropriate connector. Provide adequate slack for elbow operation.
- Connect to Bushing Plug and Verify Voltage
Lubricate the elbow connector's receptacle and the mating bushing ONLY IF KNOWN TO BE DE-ENERGIZED. Operate the elbow using a hotstick, pushing with a fast, firm, straight motion to engage the internal lock. To test voltage, remove the test point cap with a hotstick (peel at an angle). WARNING: Use a suitable sensing device for capacitive test points; do not use conventional meters. Treat as energized until 'no voltage' is confirmed by other means. Clean, lubricate, and replace the cap after testing.
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