ABB - Installation Products 161LRJS-B-5270 - 15kV 200 Amp, Loadbreak Jacket Seal Elbow Connector, .635 inch - .905 inch Cable Insulation Diameter, 4/0 Stranded Wire Size, Bi-Metal Compression Lug
ABB - Installation Products

161LRJS-B-5270

UPC: 075114185486


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Overview

The ABB 161LRJS-B-5270 is a 15kV, 200 ampere loadbreak jacket seal elbow connector designed for medium-voltage cable systems. This connector accommodates cable insulation diameters from 0.635 inches to 0.905 inches and is rated for 4/0 AWG stranded copper wire. The bi-metal compression lug ensures compatibility with both aluminum and copper conductors, reducing the need for additional transition fittings in mixed-material systems. This elbow connector is engineered for underground residential and commercial distribution networks where loadbreak functionality is required for safe maintenance operations. The loadbreak feature allows for de-energized connections and disconnections under load, minimizing service interruptions. The jacket seal design provides environmental protection against moisture and contaminants, extending the service life of the connection. The 161LRJS-B-5270 is part of ABB’s Installation Products line, a trusted manufacturer in electrical infrastructure solutions. This connector is suitable for use in pad-mounted transformers, switchgear, and other enclosed distribution equipment where compact, reliable connections are critical. The compression lug design ensures a secure, low-resistance connection that meets industry standards for medium-voltage applications.
  • 15kV rated, 200 ampere continuous current capacity
  • Loadbreak functionality for safe de-energized connections
  • Jacket seal design for moisture and contaminant protection
  • Bi-metal compression lug for aluminum and copper conductors
  • Accommodates 0.635in to 0.905in cable insulation diameters

Specifications

Amperage Rating
200 A
Application
The 161LRJS is designed for Connecting to and Operating 15kV Class, 200 Amp Distribution apparatus. It Provides a Convenient Method to Connect/Disconnect Cable and Equipment on Power Distribution Systems
Color
Black
Conductor Range
4/0 STR/COMPR AWG , 250 kcmil
Environmental Conditions
Products are designed and constructed for all applications including Padmount, Subsurface, Vault, Indoor, Outdoor, Direct Sunlight, Direct Buried and Continuously Submerged in Water
Insulation
True
Material
Housing - EPDM-Rubber
Special Features
Fully Shielded, Fully Submersible Molded Rubber Housing, 100 Percent Peroxide-Cured Construction includes Insulation and Conductive EPDM Materials. Provision for Hot Stick Operation. Provision for Ground Wire Connection. Built in Cable Jacket Seal
Standard
ANSI/IEEE Standard 386
Temperature Rating, Maximum
149 F
Temperature Rating, Maximum
65 C
Temperature Rating, Minimum
-40 F
Temperature Rating, Minimum
-40 C
Type
Loadbreak Elbow Connector and Jacket Seal
Voltage Rating
15 kV
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
1.0000 L
Package Weight (Metric)
0.4540 kg
200 Amp, 15kV, Loadbreak Elbow Connector, Cable Insulation Diameter 0.805 inch to 1.060 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded 4/0 /Solid 250 /mmSquared 126.67. 200ECS Jacket Seal Included.

162LR-C5270-S

200 Amp, 15kV, Loadbreak Elbow Connector, Cable Insulation Diameter 0.805 inch to 1.060 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded 4/0 /Solid 250 /mmSquared 126.67. 200ECS Jacket Seal Included.
6MM2 BLACK CABLE FOR DISTRIBUTION BLOCK ROW TYPE LENGTH 320MM

54211116

6MM2 BLACK CABLE FOR DISTRIBUTION BLOCK ROW TYPE LENGTH 320MM
15KV, 200 Amp, Loadbreak Elbow with Sealing Jacket, Cable Insulation Diameter 0.890 inch to 1.220 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded #1/Solid 1/0 /mmSquared 42.41.

161LRJS-D-5230

15KV, 200 Amp, Loadbreak Elbow with Sealing Jacket, Cable Insulation Diameter 0.890 inch to 1.220 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded #1/Solid 1/0 /mmSquared 42.41.
600 Amp, 35kV, Stick-Op Connector Kit with Test Point, Insulated Cap and Reducing Tap Plug. Cable Insulation Diameter 1.180 inch to 1.465 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 250 or Compacted Solid 300.

755LRTP-L0280-DRG

600 Amp, 35kV, Stick-Op Connector Kit with Test Point, Insulated Cap and Reducing Tap Plug. Cable Insulation Diameter 1.180 inch to 1.465 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 250 or Compacted Solid 300.
600 Amp, 35kV, 600 Series Deadbreak Elbow (with Insulated Plug, Cap, Stud, Lug and Cable Adapter). Cable Insulation Diameter 1.515 inch to 1.780 inch. Copper Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 450 /Compacted Solid 500/550.

755LR-N2320

600 Amp, 35kV, 600 Series Deadbreak Elbow (with Insulated Plug, Cap, Stud, Lug and Cable Adapter). Cable Insulation Diameter 1.515 inch to 1.780 inch. Copper Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 450 /Compacted Solid 500/550.
600 Amp, 35kV, Stick-Op Connector Kit with Test Point, Insulated Cap and Reducing Tap Plug. Cable Insulation Diameter 1.725 inch to 1.935 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 1000.

755LRTP-P0410-DRG

600 Amp, 35kV, Stick-Op Connector Kit with Test Point, Insulated Cap and Reducing Tap Plug. Cable Insulation Diameter 1.725 inch to 1.935 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 1000.
15kV 200 Amp, Loadbreak Jacket Seal Elbow Connector, .805 inch - 1.060 Inch Cable Insulation Diameter, #1 Stranded Wire Size, Bi-Metal Compression Lug

161LRJS-C-5230

15kV 200 Amp, Loadbreak Jacket Seal Elbow Connector, .805 inch - 1.060 Inch Cable Insulation Diameter, #1 Stranded Wire Size, Bi-Metal Compression Lug
15kV 200 Amp, Loadbreak Jacket Seal Elbow Connector, .805 inch - 1.060 Inch Cable Insulation Diameter, 1/0 Stranded Wire Size, Bi-Metal Compression Lug

161LRJS-C-5240

15kV 200 Amp, Loadbreak Jacket Seal Elbow Connector, .805 inch - 1.060 Inch Cable Insulation Diameter, 1/0 Stranded Wire Size, Bi-Metal Compression Lug

Frequently Asked Questions

What does Rural Utilities Service (RUS) acceptance mean?

RUS acceptance from the U.S. Department of Agriculture (USDA) authorizes the product's use in rural infrastructure construction and improvements.

What standards and certifications does the product meet?

The product is IEEE 386 compliant, has ANSI certification, and holds Rural Utilities Service (RUS) acceptance from the USDA.

What safety features are included in the enhanced elbow?

Safety features include improved insulation for 15 kV elbows, rigid probe support, a no-stick interface with Elastimold bushings, a robust stainless-steel pulling eye, and dual grounding eye positions.

What are the voltage ratings for this loadbreak elbow?

The Elastimold 200 amp loadbreak elbow is designed for 15 kV and 25 kV applications.

What is the Elastimold 200 amp loadbreak elbow?

It is an enhanced 200 amp loadbreak elbow for 15 kV and 25 kV series, designed for switching operations. It incorporates innovative design and manufacturing experience.

What does Rural Utilities Service (RUS) acceptance mean?

RUS acceptance from the U.S. Department of Agriculture (USDA) authorizes the product's use in rural infrastructure construction and improvements.

What standards and certifications does the product meet?

The product is IEEE 386 compliant, has ANSI certification, and holds Rural Utilities Service (RUS) acceptance from the USDA.

What safety features are included in the enhanced elbow?

Safety features include improved insulation for 15 kV elbows, rigid probe support, a no-stick interface with Elastimold bushings, a robust stainless-steel pulling eye, and dual grounding eye positions.

What are the voltage ratings for this loadbreak elbow?

The Elastimold 200 amp loadbreak elbow is designed for 15 kV and 25 kV applications.

What is the Elastimold 200 amp loadbreak elbow?

It is an enhanced 200 amp loadbreak elbow for 15 kV and 25 kV series, designed for switching operations. It incorporates innovative design and manufacturing experience.

How to Install 161LRJS/162LRJS Loadbreak Elbow Connectors

This guide provides step-by-step instructions for installing 161LRJS and 162LRJS Loadbreak Elbow Connectors, designed to terminate UD cable with jacketed concentric neutral wires and connect to 15kV class loadbreak bushings.

Estimated time: 1h 30m

Tools needed:

Probe Wrench, Hotstick (fully insulated live-line tool), Crimp tool, Wire brush, Suitable sensing device for capacitive test points (for 162LRJS)

Supplies needed:

161LRJS or 162LRJS Loadbreak Elbow Connector Kit (includes housing, compression lug, probe, probe wrench, lubricant, sealing strips), Vinyl tape, No. 14 AWG (2.5mm) copper wire or equivalent, Grounding connector, HV insulated cap(s) or connector(s) (if replacing shipping covers)

  1. Prepare Cable and Inspect Components

    DANGER: Ensure all apparatus is de-energized. This product must be installed by competent personnel trained in high voltage safety. Train cable for slack. Provide 24-26” extra neutral wire length beyond bushing centerline. Remove outer jacket 7.75-8” back. Unwrap neutral wire past centerline. Cut cable squarely at bushing centerline. Inspect all components for damage, fit, and compatibility. Check probe threads with lug; replace if resistance occurs.

  2. Prepare Cable End

    Wrap one mastic strip around the jacket, stretching slightly. Bend neutral wires back over mastic, pressing them in. Wrap a second mastic strip, overlapping neutral wires; use a third if needed to build diameter. Cover all mastic with vinyl tape. Remove insulation shield and insulation (2-1/8” insulation, 6-7/8” shield) squarely, without nicking conductor. Wire brush bare aluminum conductors and immediately install compression lug. Rotate to spread inhibitor. Align lug thread with bushing bore. Crimp starting at mark, rotating 180 degrees each crimp. Wipe excess inhibitor. Remove insulation shield (6-7/8” from cable end). Bevel insulation end 1/8” max. Thoroughly clean insulation.

  3. Assemble Elbow Connector

    Lubricate cable insulation and inside elbow housing with supplied lubricant; DO NOT SUBSTITUTE. Slide elbow connector onto cable with a back-and-forth twisting motion. Wipe off all excess lubricant. Align elbow with compression lug’s threaded hole. Thread probe into lug by hand, ensuring it turns freely for approximately four turns before becoming snug. Tighten with the supplied wrench until the wrench bends.

  4. Connect Concentric Neutral

    Pull the hood over the concentric neutral seal area on the cable. Insert one end of a separate No. 14 AWG (2.5mm) copper wire or equivalent through the grounding eye on the elbow, twisting tightly without damage. Twist all neutral wires and connect them to ground using an appropriate connector. Ensure adequate slack for elbow operation.

  5. Connect Elbow to Bushing

    WARNING: Lubricate the receptacle portion of the elbow connector and the mating bushing with the supplied lubricant ONLY if the transformer and elbow are known to be de-energized. Operate the connection using a fully insulated "hotstick" type live-line tool. DO NOT OPERATE BY HAND. Consult company safe work practices for required tool length. If using 162LRJS and a test point cap is not installed, lubricate the cap and test point, then install the cap.

Frequently Asked Questions about ABB - Installation Products

How are Thomas and Betts products typically installed?

Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.

What accessories are available for Thomas and Betts products?

Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.

What environmental ratings do Thomas and Betts products have?

Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.

What communication protocols do Thomas and Betts products support?

Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.

What are the key features of Thomas and Betts products?

Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.

What are the main product lines offered by Thomas and Betts?

Thomas and Betts offers a comprehensive range of product lines including electrical connectors, cable management systems, grounding and bonding solutions, and industrial automation components. Their products are designed for durability and reliability in demanding industrial environments, ensuring optimal performance and safety across various applications.

What technical support does Thomas and Betts offer?

Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.

What industries and applications are Thomas and Betts products used for?

Thomas and Betts products are utilized across various industries including electrical construction, industrial automation, telecommunications, and utilities. Their extensive range of cord and cable fittings, electrical boxes, and metal framing systems are designed for applications that require durability and reliability in harsh environments, ensuring optimal performance in both permanent and temporary installations.

What certifications and standards do Thomas and Betts products comply with?

Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.

What are the main product lines offered by Ocal?

Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.