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ABB - Installation Products 15PCJ2L1380 - 15kV Power Cable Joint Style 2 with Universal Housing and Separate Cable Adapters. Cable Insulation Diameter 1.180 inch to 1.465 inch. Aluminum Conductor. Conductor Size AWG Stranded 750.

ABB Installation Products 15PCJ2L1380 15kV Power Cable Joint Style 2 with Universal Housing and Separate Cable Adapters. Cable…

UPC: 783786294879


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Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.

Overview

The ABB 15PCJ2L1380 is a 15kV Power Cable Joint, Style 2, designed for reliable termination of aluminum conductors. This joint kit features a universal housing and separate cable adapters, ensuring compatibility with a range of cable sizes. Specifically, it accommodates cable insulation diameters from 1.180 inches to 1.465 inches. The joint is engineered for use with 750 AWG stranded aluminum conductors, a common size in medium-voltage power distribution systems. The 15PCJ2 series from ABB Installation Products provides a secure and electrically sound connection, crucial for maintaining system integrity and preventing outages. Its construction is focused on delivering consistent performance in electrical infrastructure applications. The included separate cable adapters allow for precise fitting to the specified insulation diameter range, simplifying installation and ensuring a proper seal. This product is suitable for applications within utility substations, industrial facilities, and commercial power distribution networks where 15kV rated cable terminations are required. The SKU for this specific unit is 15PCJ2L1380. Manufacturer: ABB - Installation Products. UNSPSC Code: 39121452.
  • 15kV Voltage Rating
  • Style 2 Joint with Universal Housing
  • Accommodates Cable Insulation Diameter: 1.180" - 1.465"
  • Designed for 750 AWG Stranded Aluminum Conductors
  • Includes Separate Cable Adapters for Precise Fit

Specifications

Application
For Direct Burial, Vault, Submersible and Other Severe Service Applications
Color
Black
Conductor Range
750 kcmil
Connection
Compression
Insulation
Yes
Material
EPDM Rubber
Number Of Conductors
2
Size
21 inch long
Special Features
Power Cable Joints utilize permanently crimped connectors. PCJ housings are fully insulated, shielded and sealed for direct-burial, vault, submersible and other servere service applications. Units have been designed and tested per IEEE Standard 404 to ensure system matched performance and ratings equal to the cable to which the splice will be installed. Power Cable Joints are available in two styles. Style 1 uses a single-piece housing that is sized to accommodate a specific range of cable - ideally suited to straight splicing of the same or similar cable. Style 2 designs incorporate a universal housing with separate cable adapters to allow transition splices of different types and sizes of cable
Standard
IEEE Standard 404
Type
Power Cable Joint
Voltage Rating
15 kV
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
3.2500 L
Package Weight (Metric)
1.4740 kg
15kV Power Cable Joint Style 2 with Universal Housing and Separate Cable Adapters. Cable Insulation Diameter 1.515 inch to 1.780 inch. Aluminum Conductor. Conductor Size AWG Stranded 1000. Cable Insulation Diameter 1.515 inch to 1.780 inch. Aluminum Conductor. Conductor Size AWG Stranded 750.

15PCJ2N1410-N1380

15kV Power Cable Joint Style 2 with Universal Housing and Separate Cable Adapters. Cable Insulation Diameter 1.515 inch to 1.780 inch. Aluminum Conductor. Conductor Size AWG Stranded 1000. Cable Insulation Diameter 1.515 inch to 1.780 inch. Aluminum Conductor. Conductor Size AWG Stranded 750.
25kV Power Cable Joint Style 1 with Single Piece Housing, Cable Insulation Diameter 1.280 inch to 1.430 inch. Aluminum Conductor. Conductor Size AWG Solid 500.

25PCJ1LM1310

25kV Power Cable Joint Style 1 with Single Piece Housing, Cable Insulation Diameter 1.280 inch to 1.430 inch. Aluminum Conductor. Conductor Size AWG Solid 500.
25kV Power Cable Joint Style 1 with Single Piece Housing, Cable Insulation Diameter 0.850 inch to 1.050 inch. Aluminum Conductor. Conductor Size AWG Stranded 3/0 /Solid 4/0. Aluminum Conductor. Conductor Size AWG Stranded 1/0 /Solid 2/0.

25PCJ1H1260-1240

25kV Power Cable Joint Style 1 with Single Piece Housing, Cable Insulation Diameter 0.850 inch to 1.050 inch. Aluminum Conductor. Conductor Size AWG Stranded 3/0 /Solid 4/0. Aluminum Conductor. Conductor Size AWG Stranded 1/0 /Solid 2/0.
35kV Power Cable Joint Style 1 with Single Piece Housing, Cable Insulation Diameter 1.090 inch to 1.310 inch.

35PCJ1K

35kV Power Cable Joint Style 1 with Single Piece Housing, Cable Insulation Diameter 1.090 inch to 1.310 inch.
15kV Power Cable Joint Style 2 with Universal Housing and Separate Cable Adapters. Cable Insulation Diameter 1.515 inch to 1.780 inch. Aluminum Conductor. Conductor Size AWG Stranded 1000. Cable Insulation Diameter 1.725 inch to 1.935 inch. Aluminum Conductor. Conductor Size AWG Stranded 750.

15PCJ2N1410-P1380

15kV Power Cable Joint Style 2 with Universal Housing and Separate Cable Adapters. Cable Insulation Diameter 1.515 inch to 1.780 inch. Aluminum Conductor. Conductor Size AWG Stranded 1000. Cable Insulation Diameter 1.725 inch to 1.935 inch. Aluminum Conductor. Conductor Size AWG Stranded 750.
69 kv, Transmission Cable Joint, Housing Type - Shieldbreak, Housing Style 1, Housing Size R Bore Diameter at Jacket/Insulation Transition 1.930. Connector Type - Copper, Connector Code 42P - Conductor Diameter Range - 1.146-1.220 inch (29.11-30.99mm), Heatsink Bore - V - 2.046 inch Diameter. Type Shield - D - Copper Tape and Neutral Wire, Metallic Screen Continuity Kit - N - not required, Armor Kit - N - not required, Outer Jacket Restoration Kit - B - Heat Shrink

69TCJS1R242PVDNNB

69 kv, Transmission Cable Joint, Housing Type - Shieldbreak, Housing Style 1, Housing Size R Bore Diameter at Jacket/Insulation Transition 1.930. Connector Type - Copper, Connector Code 42P - Conductor Diameter Range - 1.146-1.220 inch (29.11-30.99mm), Heatsink Bore - V - 2.046 inch Diameter. Type Shield - D - Copper Tape and Neutral Wire, Metallic Screen Continuity Kit - N - not required, Armor Kit - N - not required, Outer Jacket Restoration Kit - B - Heat Shrink
25kV Power Cable Joint Style 1 with Single Piece Housing, Cable Insulation Diameter 0.850 inch to 1.050 inch. Aluminum Conductor. Conductor Size AWG Stranded 1/0 /Solid 2/0. Aluminum Conductor. Conductor Size AWG Stranded #2/Solid #1.

25PCJ1H1240-1220

25kV Power Cable Joint Style 1 with Single Piece Housing, Cable Insulation Diameter 0.850 inch to 1.050 inch. Aluminum Conductor. Conductor Size AWG Stranded 1/0 /Solid 2/0. Aluminum Conductor. Conductor Size AWG Stranded #2/Solid #1.
15kV Power Cable Joint Style 2 with Universal Housing and Separate Cable Adapters. Cable Insulation Diameter 1.180 inch to 1.465 inch. Aluminum Conductor. Conductor Size AWG Stranded 750. Cable Insulation Diameter 1.180 inch to 1.465 inch. Aluminum Conductor. Conductor Size AWG Stranded 500.

15PCJ2L1380-L1330

15kV Power Cable Joint Style 2 with Universal Housing and Separate Cable Adapters. Cable Insulation Diameter 1.180 inch to 1.465 inch. Aluminum Conductor. Conductor Size AWG Stranded 750. Cable Insulation Diameter 1.180 inch to 1.465 inch. Aluminum Conductor. Conductor Size AWG Stranded 500.

Frequently Asked Questions

What are Elastimold PCJ power cable joints used for?

They are used for straight splicing of two similar cables or transition splicing of different cable sizes up to 1250 kcmil. They provide a permanent, fully shielded, fully submersible splice.

What is the corona extinction voltage for a 25 kV PCJ joint?

For a 25 kV class PCJ joint, the corona extinction voltage (3 pC sensitivity) is 22 kV.

What is the BIL impulse withstand for a 15 kV PCJ joint?

For a 15 kV class PCJ joint, the BIL impulse withstand (1.2 x 50 μsec. wave) is 110 kV.

Can aluminum connectors be used for copper-to-copper splices?

No, an all-copper connector is required for copper-to-copper connections. Aluminum compression connectors are for aluminum-to-aluminum or aluminum-to-copper.

Can copper connectors be used on aluminum conductors?

No, copper compression connectors are suitable for splicing copper conductors to copper conductors only. They should not be used on aluminum conductors.

What is the continuous current rating of PCJ power cable joints?

The continuous current rating of PCJ power cable joints is equal to that of the cable rating.

What is the short-time current rating of PCJ joints?

The short-time current rating of PCJ power cable joints is equal to that of the cable rating, up to 35 kA.

What safety standards do PCJ power cable joints meet?

The shield design meets IEEE 592 standard. The connectors meet ANSI 119.4 Class A and Class 3 ratings.

What is the pull force rating for PCJ joint interlocks?

The pin-and-socket interlock of the PCJ power cable joint is designed to withstand a pull force of up to 500 lb.

What are the two styles of PCJ power cable joints?

Style 1 is for straight splicing of two similar cables. Style 2 includes separate cable adapters for transition splicing between two different cable sizes.

How to Install the 15PCJ2L1380 Straight Joint

This guide provides step-by-step instructions for installing the 15PCJ2L1380 permanent, fully shielded, and submersible straight joint for aluminum and/or copper conductor, wire shielded cables.

Estimated time: 1h 30m

Tools needed:

Wire strippers, Circular cutting tool, Glass scraper, Wirebrush, Crimping tool, Hex wrench, Multimeter

Supplies needed:

Joint Housing, Splice (Conductor Contact), Cable Adapters, Lubricant, Retaining Collars, Hose Clamp, Electrical tape, Appropriate connector (user supplied), #14 AWG copper wire or equivalent, Heat/cold shrink materials

  1. Prepare for Installation and Ensure Safety

    DANGER: All apparatus must be de-energized during installation or removal of part(s). Verify the circuit is de-energized using appropriate safety procedures and equipment. This product should only be installed by competent personnel trained in high voltage electrical safety practices. Inspect all components for damage, rating, and compatibility with mating parts. Examine the mating cable ends; both cables should be free from moisture and other contaminants. Remove graphite coatings 12 inches (30.5cm) beyond the cable jacket cut using a circular cutting tool or by scraping with glass. Avoid sanding. If strand filled or water-blocking material is present in the conductor(s), contact the cable manufacturer for welding/crimping procedures.

  2. Prepare Cable 1 and Install Joint Housing

    Using the stripping guide, carefully remove the cable jacket of Cable 1 for a distance of 11-1/4 inches (285.7mm). Fold back the shield wires and tape the end of the wires on Cable 1 to the jacket, allowing enough extra length to rejoin over the joint later. Clean the surface of the insulation shield, shield wires, and jacket for a distance of 30 inches (760mm). Slide the joint housing onto Cable 1 to a distance of 30 inches (760mm).

  3. Prepare Cable Insulation

    Using the stripping guide, carefully remove the insulation shield and cable insulation from both cables. DO NOT CUT OR NICK THE INSULATION, as this could lead to assembly failure. Wrap two turns of tape 1 inch (25mm) from the edge of the insulation shield as a marker on both cables. Clean the cable insulation, then lubricate it to create a build-up or ramp of lubricant at the edge of the insulation shield.

  4. Install Cable Adapters

    Take one cable adapter and lubricate the inside of both ends. Install the cable adapter onto Cable 1 until it meets the tape marker. Repeat this process for the other cable adapter on Cable 2.

  5. Install Retaining Collars

    Select the appropriate retaining collar and partially thread the correct size setscrews (refer to instructions packaged with the collars). Position the retaining collar over the insulation, flush against the cable adapter on Cable 1. Using the supplied hex wrench, tighten each setscrew one or two turns at a time to keep the collar centered over the insulation. Continue tightening until the setscrews are below the surface of the collar. Repeat this process for Cable 2.

  6. Install the Splice

    Thoroughly clean the ends of the cable adapters and the cable where shown. Install a hose clamp around the adapter on the opposite side of the splice from where the housing is stored, to hold the adapter in place during final assembly. Tape over the hose clamp to form a smooth surface. Wirebrush the exposed conductors of both cables and immediately insert them into the splice. Ensure the 'Check' dimension does not exceed 8-1/2 inches (215mm); if it does, redo the assembly. Crimp the splice following the recommendations provided with it. Wipe off all excess inhibitor, then check the distance between the cable adapters. If it exceeds 8-3/4 inches (222mm), redo the assembly. Clean and lubricate the outside surface of the cable adapters before sliding the housing into its final position.

  7. Complete Joint Assembly and Grounding

    Slide the joint housing into its final position, centering it over the cable adapters. Remove all tape. Ensure that cable and adapter insulation are not exposed after positioning the joint. Reshape the shield wires and secure them to the ends of the joint. Insert one of the shield wires from Cable 1 (if #14 AWG or larger) through the joint grounding eye. Repeat for Cable 2. If shield wires are smaller than #14 AWG, use a separate #14 AWG copper wire or equivalent. Connect the joint grounding wires and remaining shield wires using an appropriate connector (user supplied). Reconstruct the cable jacket (where applicable) over both cables and also over the joint housing using heat/cold shrink materials (not included in the kit).

Frequently Asked Questions about ABB - Installation Products

How are Thomas and Betts products typically installed?

Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.

What accessories are available for Thomas and Betts products?

Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.

What environmental ratings do Thomas and Betts products have?

Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.

What communication protocols do Thomas and Betts products support?

Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.

What are the key features of Thomas and Betts products?

Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.

What are the main product lines offered by Thomas and Betts?

Thomas and Betts offers a comprehensive range of product lines including electrical connectors, cable management systems, grounding and bonding solutions, and industrial automation components. Their products are designed for durability and reliability in demanding industrial environments, ensuring optimal performance and safety across various applications.

What technical support does Thomas and Betts offer?

Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.

What industries and applications are Thomas and Betts products used for?

Thomas and Betts products are utilized across various industries including electrical construction, industrial automation, telecommunications, and utilities. Their extensive range of cord and cable fittings, electrical boxes, and metal framing systems are designed for applications that require durability and reliability in harsh environments, ensuring optimal performance in both permanent and temporary installations.

What certifications and standards do Thomas and Betts products comply with?

Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.

What are the main product lines offered by Ocal?

Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.