ABB - Installation Products 25PCJ1H1240-1220 - 25kV Power Cable Joint Style 1 with Single Piece Housing, Cable Insulation Diameter 0.850 inch to 1.050 inch. Aluminum Conductor. Conductor Size AWG Stranded 1/0 /Solid 2/0. Aluminum Conductor. Conductor Size AWG Stranded #2/Solid #1.
ABB - Installation Products

25PCJ1H1240-1220

UPC: 783786334612


Documents & Media
BrochureInstallation InstructionsSpecification SheetManufacturer Product Website

Contact for Pricing

Overview

The ABB 25PCJ1H1240-1220 is a 25kV power cable joint designed for reliable medium-voltage cable connections. This single-piece housing joint accommodates aluminum conductors ranging from 1/0 to 2/0 AWG (stranded) or #2 to #1 AWG (solid), with cable insulation diameters between 0.850 and 1.050 inches. Engineered for medium-voltage power distribution systems, it provides a secure, insulated splice for underground or aerial cable installations. The joint’s single-piece design simplifies installation by eliminating multiple components, reducing assembly time and potential failure points. Compatible with ABB’s medium-voltage cable systems, this joint ensures consistent electrical performance and long-term reliability in utility, industrial, and commercial applications. The aluminum conductor compatibility aligns with standard medium-voltage cable specifications, making it a versatile choice for retrofits or new installations. No additional tools or adhesives are required beyond standard cable preparation equipment.
  • 25kV rated medium-voltage cable joint
  • Single-piece housing for simplified installation
  • Supports 1/0-2/0 AWG stranded or #2-#1 AWG solid aluminum conductors
  • Accommodates 0.850" to 1.050" cable insulation diameters
  • Compatible with ABB medium-voltage cable systems

Specifications

Application
For Direct Burial, Vault, Submersible and Other Severe Service Applications
Color
Black
Conductor Range
#4 STR AWG , #3 SOL AWG , #2 STR AWG , #1 SOL AWG
Connection
Compression
Insulation
Yes
Material
EPDM Rubber
Number Of Conductors
2
Size
14-3/8 inch long
Special Features
Power Cable Joints utilize permanently crimped connectors. PCJ housings are fully insulated, shielded and sealed for direct-burial, vault, submersible and other servere service applications. Units have been designed and tested per IEEE Standard 404 to ensure system matched performance and ratings equal to the cable to which the splice will be installed. Power Cable Joints are available in two styles. Style 1 uses a single-piece housing that is sized to accommodate a specific range of cable - ideally suited to straight splicing of the same or similar cable. Style 2 designs incorporate a universal housing with separate cable adapters to allow transition splices of different types and sizes of cable
Standard
IEEE Standard 404
Type
Power Cable Joint
Voltage Rating
25 kV
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
1.7500 L
Package Weight (Metric)
0.7940 kg
Insulated PVC Wire Joint Wire Range 1.0-3.0 millimeters squared

RBJ

Insulated PVC Wire Joint Wire Range 1.0-3.0 millimeters squared

Frequently Asked Questions

What voltage rating does this cable joint support?

This cable joint is rated for 25kV medium-voltage applications.

What conductor sizes are compatible with this joint?

The joint supports 1/0 to 2/0 AWG stranded or #2 to #1 AWG solid aluminum conductors.

What is the insulation diameter range for this joint?

The joint accommodates cable insulation diameters from 0.850 to 1.050 inches.

Is this joint designed for single or multiple conductor sizes?

The joint is designed for a range of conductor sizes within the specified AWG and insulation diameter limits.

What type of housing does this cable joint use?

The joint features a single-piece housing for simplified installation and reduced assembly steps.

Can this joint be used with copper conductors?

No, the joint is designed specifically for aluminum conductors.

What applications is this cable joint suitable for?

The joint is suitable for medium-voltage power distribution in utility, industrial, and commercial installations.

Frequently Asked Questions about ABB - Installation Products

What technical support does ABB - Installation Products offer?

ABB - Installation Products offers comprehensive technical support through a dedicated technical support hotline at 888-385-1221 (Option 1), available 7:00 a.m. - 5:00 p.m. CST, Monday-Friday. Their support services include emergency services, on-site support, remote diagnostics, installation assistance, equipment assessments, and repair coordination. Customers can also access technical resources via email at [email protected].

What are the main product lines offered by ABB - Installation Products?

ABB - Installation Products offers a comprehensive range of electrical distribution and protection solutions, including panelboards like ReliaGear® and ProLine, circuit monitoring systems, softstarters, and modular bus bar systems. Key product lines cover low voltage applications with specialized offerings such as the SMISSLINE TP flexible power distribution bus system, Ekip UP protection and metering relays, and enclosed/open softstarters for industrial and commercial sectors.

What are the key features of ABB - Installation Products products?

ABB - Installation Products feature advanced, user-friendly design elements optimized for industrial applications. Key features include 2-in-1 Push-in Spring connection technology allowing ferruled and rigid cable connections, tool-free mounting, robust vibration and shock-proof design, and front-accessible terminals. The products deliver high connection capacities up to 18.5 kW, support motor starting solutions, provide short-circuit fuseless protection to 100 kA, and enable faster, more intuitive installation with one-hand mounting and automated wiring capabilities.

What environmental ratings do ABB - Installation Products products have?

ABB - Installation Products offer robust environmental ratings across multiple standards, including IP54 to IP66 protection levels and NEMA Type 1 to Type 4X enclosures. These ratings ensure superior protection against dust, water, and corrosion for both indoor and outdoor industrial applications, with certifications that meet stringent environmental performance requirements.

What accessories are available for ABB - Installation Products products?

ABB - Installation Products offers a comprehensive range of accessories designed to enhance functionality and connectivity across industrial control systems. Key accessories include auxiliary contact blocks, signaling contacts, shunt trips, undervoltage releases, electronic timers, interlocks, interface relays, terminal blocks, and connection accessories. These accessories are compatible with SMISSLINE TP plug-in distribution systems and Unifix AD busbar systems, allowing for easy installation and configuration of manual motor starters, circuit breakers, and other electrical components.

What is ABB - Installation Products's warranty policy?

ABB - Installation Products offers a standard 1-year factory warranty for most installation products, with options to extend warranty coverage up to 5 years for specific product lines like low voltage circuit breakers. Extended warranty requires online registration through ABB's Extended Warranty Tool, which verifies product application and provides additional coverage for manufacturing defects and factory-mounted accessories.

What industries and applications are ABB - Installation Products products used for?

ABB - Installation Products serve critical electrical infrastructure needs across diverse industries including Energy, Manufacturing, Power Generation, HVAC, Marine, Food & Beverage, Mining, Pulp & Paper, Water Treatment, and Automotive. Their products cover essential applications such as switchgear, power distribution systems, circuit protection, digital control technologies, and drive systems, engineered for high-reliability environments with a strong emphasis on safety, efficiency, and sustainability.

What communication protocols do ABB - Installation Products products support?

ABB - Installation Products support a comprehensive range of industrial communication protocols, including Modbus RTU, PROFIBUS DP, PROFINET, EtherNet/IP, CANopen, DeviceNet, and IEC 61850. These protocols enable flexible connectivity across multiple industrial automation platforms, with high-speed data transmission capabilities up to 100 Mbps and support for various network topologies.

How are ABB - Installation Products products typically installed?

ABB - Installation Products are installed through a professional, systematic process emphasizing fast, intuitive wiring and tool-free mounting. Typical installation involves precise equipment verification, secure electrical connections, and comprehensive testing, including foundation frame assessment, busbar and cable connections, earthing system establishment, and thorough pre-commissioning functional tests to ensure optimal performance and reliability.

What certifications and standards do ABB - Installation Products products comply with?

ABB - Installation Products products meet rigorous international certifications including UL (United States), CSA (Canada), CE (European Community), UKCA (United Kingdom), EAC (Russia), and C-Tick (Australia & New Zealand). Our products comply with critical standards such as IEC 60947 series for low-voltage switchgear, functional safety standards EN 61800-5-2 and ISO 13849-1, ensuring high performance and reliability across industrial installation applications.