TCI HGL0125AW3C2000 - HGL, 480V, 125HP, 3 Phase
TCI

HGL0125AW3C2000


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Overview

The TCI HGL0125AW3C2000 is a 480V, 125HP, 3-phase passive harmonic filter designed to mitigate electrical harmonics in industrial motor applications. Manufactured by TCI (Germany), this Type 3R enclosure includes an integrated contactor and PQconnect Ethernet interface for remote monitoring. Rated at 60Hz, it connects directly to 480V three-phase systems, reducing harmonic distortion to protect downstream equipment. The passive filter design eliminates the need for active components, ensuring reliability and low maintenance. Ideal for variable frequency drives, pumps, fans, and other motor-driven systems in manufacturing, processing, and industrial facilities. The integrated contactor simplifies installation and operation, while Ethernet connectivity enables real-time monitoring and diagnostics via PQconnect. Compatible with standard 480V three-phase systems, this filter meets industrial harmonic mitigation requirements without complex tuning or adjustments.
  • 480VAC voltage rating for direct connection to industrial 3-phase systems
  • 125HP current rating for medium to large motor applications
  • 3-phase passive harmonic filter design for reliable harmonic mitigation
  • Integrated contactor for simplified installation and operation
  • PQconnect Ethernet interface for remote monitoring and diagnostics
  • Type 3R enclosure rated for indoor/outdoor use in industrial environments
  • 60Hz frequency rating for North American power systems
HGP, 480V, 100HP, 3 Phase

HGP0100AW0S0000

HGP, 480V, 100HP, 3 Phase

Frequently Asked Questions

What voltage ranges are supported by this harmonic filter?

The HGL harmonic filter supports 480 VAC and 600 VAC at 60 Hz frequency.

What power ratings can this harmonic filter handle?

The HGL harmonic filter supports power ratings from 20 to 900 horsepower (HP).

What are the maximum temperature operating conditions?

For open environments, the maximum ambient temperature is 50°C (122°F). For enclosed environments, the maximum ambient temperature is 40°C (104°F).

What communication options are available?

The HGL harmonic filter supports Modbus RTU over RS485 and EtherNet/IP communication protocols.

What performance guarantee does TCI offer?

TCI guarantees that the input current distortion will be less than or equal to 5% THiD for standard HGL Series filters at full load. If the filter fails to meet this specification, TCI will provide material for modifications or replacement at no charge.

What load types are compatible with this harmonic filter?

The filter is designed for 3-phase diode bridge rectifier loads.

What is the short-term overload rating?

The filter can tolerate 200% of its rated current for a maximum of 3 minutes per hour.

What is the maximum humidity tolerance?

The maximum humidity for operating or storage is 95%, non-condensing.

What are the typical applications for this harmonic filter?

Typical applications include HVAC compressors and blowers, HVAC chiller systems, water/wastewater pump systems, and irrigation pumps.

Frequently Asked Questions about TCI

What environmental ratings do TCI products have?

TCI products feature robust environmental ratings across multiple standards, including UL 508A Type 1, 2, 3, 4, 4X, 12, and 13; CSA Type 1, 2, 3, 4, 4X, 12, and 13; and NEMA Type 1, 2, 3, 4, 4X, 12, and 13. Additionally, they meet IEC 60529 IP66 standards, providing exceptional protection against dust, water, and corrosive environments with operating temperatures ranging from -40°C to 130°C.

What industries and applications are TCI products used for?

TCI products are engineered for critical applications across multiple industrial sectors, including HVAC, metals manufacturing, elevators and escalators, marine and shipping, food processing, pulp and paper, and underground construction. Their TorqueDrive Series offers specialized solutions for diverse load types such as fans, pumps, compressors, conveyors, hoists, winders, and synchronized positioning applications, with specific product lines designed for high-performance environments requiring precise torque control, energy efficiency, and robust environmental resistance.

What are the main product lines offered by TCI?

TCI offers four primary product lines: Harmonic Solutions, Motor Protection Solutions, Power Factor Correction Solutions, and High Frequency Noise Solutions. These comprehensive product lines include advanced technologies like HarmonicGuard® Active and Passive Filters, MotorGuard™ Sine Wave Output Filters, PF Guard Capacitor Banks, and KRF 3-Phase EMC Power Line Filters designed for industrial automation and electrical system optimization.

What are the key features of TCI products?

TCI products feature advanced harmonic mitigation solutions including HarmonicGuard® Active and Passive Filters, specialized line and load reactors, and power factor correction technologies. Key capabilities include integrated EMC design, high-endurance capacitors capable of handling 190% rated current, and solutions specifically engineered for harmonically-rich industrial environments like manufacturing facilities, water treatment plants, and facilities with variable frequency drives.

What certifications and standards do TCI products comply with?

TCI products are certified to meet critical North American standards including UL (Underwriters Laboratories) and CSA (Canadian Standards Association) certifications. Our products comply with rigorous safety and performance requirements for industrial automation equipment, with UL Listed Product and Recognized Component classifications ensuring high-quality manufacturing and reliability across multiple industrial applications.

What is TCI's warranty policy?

TCI offers a Limited Warranty policy that requires customers to obtain a Return Material Authorization (RMA) number before returning any products. Returns must be submitted within 30 days of the initial return request to TCI's Germantown, Wisconsin facility. All returned goods are subject to inspection, and restocking charges may apply. Customers should contact TCI's Customer Service for specific warranty details and return instructions.

What communication protocols do TCI products support?

TCI products support a comprehensive range of industrial communication protocols, including PROFIBUS DP V1, PROFINET with dual port, EtherNet/IP with dual port, CANopen, and Modbus RTU. These protocols enable flexible network integration, high-performance communication, and seamless connectivity with major PLC systems across diverse industrial automation environments.

What accessories are available for TCI products?

TCI offers a comprehensive range of communication and bus accessories for industrial automation systems. Key accessories include communication terminal boards (CTB810, CTB811), horizontal and vertical bus extenders (cHBX01L/R, HBX01L/R, VBX01T/B), and bus terminators (TER800, TER810). These accessories support connection, power distribution, and signal integrity for HN800 and CW800 device networks, enabling flexible and robust system configurations.

How are TCI products typically installed?

TCI products are typically installed by trained, manufacturer-certified technicians following a comprehensive commissioning process. Installation involves critical steps including work environment inspection, electrical installation checks, internal and external equipment verification, system power-up, and comprehensive operational testing. Authorized installation personnel ensure compliance with industry standards, complete factory acceptance tests, and provide a conformity certificate to guarantee safe and reliable system integration.