TCI HGL0125AW3C1000 - HGL, 480V, 125HP, 3 Phase
TCI

HGL0125AW3C1000


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Overview

The TCI HGL0125AW3C1000 is a passive harmonic filter designed for industrial applications requiring robust power quality management. This unit operates at 480 VAC and is rated for 125 HP, with a 3-phase configuration and a 60 Hz frequency. Its Type 3R NEMA enclosure provides protection against falling rain and sleet, making it suitable for outdoor or exposed installations. The HGL series filters are engineered to reduce harmonic distortion in electrical systems, improving the efficiency and reliability of connected equipment. Key features include a low capacitance design, a built-in contactor for isolation, and the option for a PQconnect Board for advanced monitoring and control. This passive filter is a cost-effective solution for mitigating harmonic issues, preventing potential problems such as overheating of transformers and motors, nuisance tripping of circuit breakers, and premature failure of sensitive electronic components. Manufactured by TCI in Germany, the HGL0125AW3C1000 (SKU: HGL0125AW3C1000) offers a reliable method to achieve compliance with harmonic standards and ensure stable power delivery in demanding industrial environments. Its passive design simplifies installation and maintenance compared to active filters, while still providing significant harmonic mitigation.
  • 480 VAC Voltage Rating
  • 125 HP Motor Power Capacity
  • 3 Phase, 60 Hz Operation
  • Type 3R NEMA Enclosure for Outdoor/Exposed Use
  • Passive Harmonic Filtering with Low Capacitance Design
HGP, 480V, 100HP, 3 Phase

HGP0100AW0S0000

HGP, 480V, 100HP, 3 Phase

Frequently Asked Questions

What voltage ranges are supported by this harmonic filter?

The HGL harmonic filter supports 480 VAC and 600 VAC at 60 Hz frequency.

What power ratings can this harmonic filter handle?

The filter supports power ratings from 20 to 900 horsepower (HP).

What are the maximum temperature conditions for operation?

For open environments, the maximum ambient temperature is 50°C (122°F). For enclosed environments, the maximum ambient temperature is 40°C (104°F).

What performance guarantee does TCI offer?

TCI guarantees that the input current distortion will be less than or equal to 5% THiD for standard HGL Series filters at full load. If the filter fails to meet this specification, TCI will provide material for modifications or replacement at no charge.

What communication options are available with this filter?

The filter supports Modbus RTU over RS485 and EtherNet/IP communication protocols.

What is the short-term overload capacity of the filter?

The filter can tolerate 200% of its rated current for a maximum of 3 minutes per hour.

What load types are compatible with this harmonic filter?

The filter is designed for 3-phase diode bridge rectifier loads.

Frequently Asked Questions about TCI

What environmental ratings do TCI products have?

TCI products feature robust environmental ratings across multiple standards, including UL 508A Type 1, 2, 3, 4, 4X, 12, and 13; CSA Type 1, 2, 3, 4, 4X, 12, and 13; and NEMA Type 1, 2, 3, 4, 4X, 12, and 13. Additionally, they meet IEC 60529 IP66 standards, providing exceptional protection against dust, water, and corrosive environments with operating temperatures ranging from -40°C to 130°C.

What industries and applications are TCI products used for?

TCI products are engineered for critical applications across multiple industrial sectors, including HVAC, metals manufacturing, elevators and escalators, marine and shipping, food processing, pulp and paper, and underground construction. Their TorqueDrive Series offers specialized solutions for diverse load types such as fans, pumps, compressors, conveyors, hoists, winders, and synchronized positioning applications, with specific product lines designed for high-performance environments requiring precise torque control, energy efficiency, and robust environmental resistance.

What are the main product lines offered by TCI?

TCI offers four primary product lines: Harmonic Solutions, Motor Protection Solutions, Power Factor Correction Solutions, and High Frequency Noise Solutions. These comprehensive product lines include advanced technologies like HarmonicGuard® Active and Passive Filters, MotorGuard™ Sine Wave Output Filters, PF Guard Capacitor Banks, and KRF 3-Phase EMC Power Line Filters designed for industrial automation and electrical system optimization.

What are the key features of TCI products?

TCI products feature advanced harmonic mitigation solutions including HarmonicGuard® Active and Passive Filters, specialized line and load reactors, and power factor correction technologies. Key capabilities include integrated EMC design, high-endurance capacitors capable of handling 190% rated current, and solutions specifically engineered for harmonically-rich industrial environments like manufacturing facilities, water treatment plants, and facilities with variable frequency drives.

What certifications and standards do TCI products comply with?

TCI products are certified to meet critical North American standards including UL (Underwriters Laboratories) and CSA (Canadian Standards Association) certifications. Our products comply with rigorous safety and performance requirements for industrial automation equipment, with UL Listed Product and Recognized Component classifications ensuring high-quality manufacturing and reliability across multiple industrial applications.

What is TCI's warranty policy?

TCI offers a Limited Warranty policy that requires customers to obtain a Return Material Authorization (RMA) number before returning any products. Returns must be submitted within 30 days of the initial return request to TCI's Germantown, Wisconsin facility. All returned goods are subject to inspection, and restocking charges may apply. Customers should contact TCI's Customer Service for specific warranty details and return instructions.

What communication protocols do TCI products support?

TCI products support a comprehensive range of industrial communication protocols, including PROFIBUS DP V1, PROFINET with dual port, EtherNet/IP with dual port, CANopen, and Modbus RTU. These protocols enable flexible network integration, high-performance communication, and seamless connectivity with major PLC systems across diverse industrial automation environments.

What accessories are available for TCI products?

TCI offers a comprehensive range of communication and bus accessories for industrial automation systems. Key accessories include communication terminal boards (CTB810, CTB811), horizontal and vertical bus extenders (cHBX01L/R, HBX01L/R, VBX01T/B), and bus terminators (TER800, TER810). These accessories support connection, power distribution, and signal integrity for HN800 and CW800 device networks, enabling flexible and robust system configurations.

How are TCI products typically installed?

TCI products are typically installed by trained, manufacturer-certified technicians following a comprehensive commissioning process. Installation involves critical steps including work environment inspection, electrical installation checks, internal and external equipment verification, system power-up, and comprehensive operational testing. Authorized installation personnel ensure compliance with industry standards, complete factory acceptance tests, and provide a conformity certificate to guarantee safe and reliable system integration.