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Panduit FSD78-8-2KD0 - Covered ferrules, single wire black DIN end sleeve on reel, 16AWG, 8mm Pin Length.
Panduit

FSD78-8-2KD0

UPC: 074983909865


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Technical BulletinTechnical DrawingFull Engineering DrawingInstallation InstructionsSpecification SheetVideo Clip

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Minimum Qty: 2500

Multiplier: 2500

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Overview

The Panduit FSD78-8-2KD0 is a single-wire black DIN end sleeve ferrule designed for reliable electrical termination. This component features a 16AWG wire gauge and an 8mm pin length, ensuring a secure and efficient connection for 16-gauge wires. Supplied on a reel, the FSD78-8-2KD0 facilitates easy and consistent dispensing during installation, making it suitable for industrial and commercial applications. The covered design of this ferrule offers enhanced protection for the electrical connection, contributing to its overall durability and longevity in various operational environments. Manufactured by Panduit, a recognized leader in electrical and network infrastructure solutions, this ferrule meets stringent industry standards for performance and reliability. The SKU for this product is FSD78-8-2KD0. Its UNSPSC code is 39121409. The country of origin is the US. This ferrule is engineered for precise wire termination, ensuring a safe and dependable electrical connection. The 16AWG capacity is ideal for standard wiring gauges in control panels and electrical enclosures. The 8mm pin length provides sufficient contact area for secure crimping. The reel packaging streamlines high-volume installations, reducing handling time and improving workflow efficiency. The black DIN end sleeve offers clear identification and protection against environmental factors.
  • Single wire black DIN end sleeve ferrule
  • 16AWG wire gauge
  • 8mm pin length
  • Supplied on a reel for efficient dispensing
  • Covered design for enhanced protection

Specifications

Color
Black
Connection Type
Ferrule
Connection Type
DIN End Sleeve Ferrule
Connection Type
DIN end sleeve
Finish
Tinned
Insulation
NA
Material
Copper
Material
PVC (Covered Ferrule)
Material
DIN End Sleeve
Material
PVC (Covered)
Material
PVC
Mounting
13/32 In.
Mounting Type
On Reel
Series
FSD78
Size
16AWG
Size
16AWG, 8mm Pin Length
Standard
DIN 46228, CSA C22.2 No. 291-14, UL 486F
Temperature Rating
221 Degrees Fahrenheit (105 Degrees Celsius)
Type
Covered Single Wire Ferrule
Wire Size
16
Package Dimensions (L x W x H)
10.1 IN x 10.05 IN x 1.15 IN
Package Weight (Imperial)
0.987 lbs
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SITG-1

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Frequently Asked Questions

What wire sizes are compatible with FSD75-8-K?

The FSD75-8-K ferrule is compatible with wire sizes #20 to #14 AWG (0.5 to 2.5 mm2).

What is the cycle time for ferrule installation?

The process cycle time for installing ferrules is 1.5 seconds.

What is the weight of the CP-881 tool?

The CP-881 tool weighs 26.5 lbs (12 kg).

What is the maximum productivity increase with the tool?

The tool can increase worker productivity by 600%.

What is the power supply requirement for the tool?

The tool requires a power supply of 110/120 VAC at 60 Hz.

What are the dimensions of the CP-881 tool?

The dimensions of the CP-881 tool are 12.60 in x 11.00 in x 6.50 in.

What standards do the ferrules meet?

The continuously molded ferrules meet UL486F, CSA-C22.2 No.291-14, and DIN 46228 standards.

What type of die inserts are used with the tool?

The tool uses DIN color-coded die inserts for proper part selection.

How quickly can the tool be set up for a new product?

The tool provides product changeover in less than 10 seconds.

Is pre-stripped wire needed for installation?

No, the tool eliminates the need for pre-stripped wire.

How to Set Up and Operate the FSD78-8-2KD0 Automatic Wire Stripping and Ferrule Crimping Press

Step-by-step guide for setting up and operating the FSD78-8-2KD0 automatic wire stripping and ferrule crimping press.

Estimated time: 30m

Tools needed:

Screwdriver, Brush

Supplies needed:

Ferrules, Wire, Insulation scrap container

  1. Choose Installation Site

    Select a level and horizontal installation site for the CP-881, ensuring it meets the operating temperature range of 59°F to 95°F (15°C to 35°C) and is free from dampness, dust, direct sunlight, high/low temperatures, heavy vibrations, and jolts. Ensure adequate ventilation.

  2. Prepare the Ferrule Dispenser

    Open the ferrule dispenser, tear off the strap, and pull out approximately 8 inches (20 cm) of the ferrule band.

  3. Prepare and Fit the Ferrule Feeder

    Select the ferrule feeder with the proper cross-section (matching the ferrule color code) from the tool kit. Insert ferrules into the guide until the stop pin is reached. Pull the pin upwards, move the ferrules to the mark, and release the pin, ensuring it clicks into place. Slide back the cover of the CP-881 and insert the ferrule feeder sideways onto the bolts until it clicks into place. Verify the tool insert is not yet installed.

  4. Mount the Dispenser and Tool Insert

    Mount the ferrule dispenser onto its holder, ensuring it clicks into place. Select the tool insert with the proper cross-section (matching the color code) from the tool kit. Ensure the adjustment screw is turned fully counter-clockwise for standard operation. Mount the tool insert sideways and secure it with the bolt until it stops.

  5. Connect Power and Prepare for Operation

    Place the dispenser in operation mode and close the CP-881 cover, ensuring the ferrule band is fed correctly. Connect the main cable to the CP-881 and the main power supply using appropriate connectors. The CP-881 is now ready for operation.

  6. Prepare Cable for Crimping

    Ensure the cable is aligned as straight as possible, with a maximum bend of 0.08” – 0.10” (2-3mm) over a length of 2.5” (60mm). Cut the cable cleanly and straight. Avoid squashed cuts or cuts where individual wires protrude.

  7. Start and Operate the CP-881

    Verify the cover is closed. Turn the main switch ON (Position I). The counter should display 0. Insert the prepared cable straight into the funnel guide until it stops. The CP-881 will automatically strip and crimp. Once the process is complete, pull the cable out straight. If needed, reset the counter to 0 using the reset button.

  8. Stop Operation and Perform Daily Maintenance

    If required, read the counter. Turn the main switch OFF (Position O) and disconnect the main cable. Slide back the cover, remove any insulation scraps from inside the CP-881, and empty the container. Close the cover and reconnect the main cable. No lubrication is required.

Frequently Asked Questions about Panduit

What environmental ratings do Panduit products have?

Panduit products feature comprehensive environmental ratings across multiple standards, including UL 508A Type 1, 2, 3, 4, 4X, 12, and 13; CSA Type 1, 2, 3, 4, 4X, 12, and 13; and NEMA Type 1, 2, 3, 4, 4X, 12, and 13. They meet IEC 60529 IP66 rating, providing robust protection against dust, water, and corrosion in both indoor and outdoor environments, with operating temperatures ranging from -40°C to 130°C.

What certifications and standards do Panduit products comply with?

Panduit products are certified to multiple critical industry standards, including UL (Underwriters Laboratories) in the USA and Canada, CSA (Canadian Standard Association), EN IEC 61386, LVD 2006/G5/EC, and ARRA standards. Our products meet rigorous certifications for electrical safety, environmental compliance (WEEE and RoHS), and are designed to perform in extreme temperatures ranging from -55°C to 105°C, making them suitable for demanding industrial environments.

What industries and applications are Panduit products used for?

Panduit products are engineered for critical applications across multiple industries, including commercial construction, food and beverage, oil and gas, renewable energy, transportation, and safety-critical environments. Their solutions span electrical infrastructure, wire management, cable ties, power connectors, and safety systems designed to withstand extreme conditions like high vibration, temperature variations, UV exposure, and corrosive agents. Key industries include solar and wind energy, aerospace, heavy trucking, military, commercial transportation, and industrial manufacturing.

What are the main product lines offered by Panduit?

Panduit offers a comprehensive range of electrical infrastructure products including power connectors, cable ties, grounding connectors, identification products, safety solutions, terminals, cable cleats, wiring duct, and cable tie accessories. These products are engineered for industrial environments across multiple sectors like commercial construction, food and beverage, oil and gas, renewable energy, transportation, and safety applications.

What are the key features of Panduit products?

Panduit products are engineered for robust performance in heavy-duty industrial environments, featuring a comprehensive range of solutions including cable ties, power connectors, terminals, and identification products. Key features include proven quality performance, subject matter expertise, and customer-driven innovation across multiple industrial sectors such as commercial construction, food and beverage, oil and gas, renewable energy, transportation, and safety applications. The product line is designed to maximize productivity, reliability, and safety while meeting stringent industry standards.

What is Panduit's warranty policy?

Panduit provides a comprehensive Limited Product Warranty that can be fully reviewed on their official website at www.panduit.com/warranty. All Panduit products are subject to the terms, conditions, and limitations of this current warranty. Customers are advised to review the specific warranty details for their particular product, as Panduit requires buyers to determine product suitability for their intended use and assumes all associated risks.

What technical support does Panduit offer?

Panduit offers comprehensive technical support through their dedicated customer service team, accessible via phone at 1-800-777-3300. They provide expert assistance for their full range of industrial infrastructure products, including cable ties, power connectors, terminals, and identification solutions. Customers can also access additional technical resources and product information through their website at www.panduit.com.

What accessories are available for Panduit products?

Panduit offers a wide range of accessories across multiple product lines, including cable ties, cable tie accessories, cable tie tools, identification products, cable cleats, grounding connectors, and VeriSafe accessories like the VeriSafe Network Module and Insulation Piercing Connectors. For a comprehensive view of all available accessories, customers are recommended to visit www.panduit.com for the full product catalog.

How are Panduit products typically installed?

Panduit products are engineered for comprehensive installation across industrial environments, utilizing specialized tools and techniques for precise mounting. Installation methods vary by product line - from cable ties and power connectors to terminals and identification solutions - but all are designed for robust performance in heavy-duty settings. Technicians typically use Panduit's dedicated installation tools and follow manufacturer guidelines available at www.panduit.com to ensure proper fitting and maximum infrastructure reliability.