Panduit CD-525 - The CD-525 Die Insert can be used with the UP14ZLW benchtop press, CT-2300/ST BlackFin battery-powered crimping tool, and CT-2500/L crimping tool with CT-2500CH crimp head to install Panduit disconnects and splices.
Panduit

CD-525

UPC: 074983107964


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Technical BulletinTechnical DrawingFull Engineering DrawingInstallation InstructionsVideo Clip

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Overview

The Panduit CD-525 Die Insert is a precision-engineered crimp die designed for standardized terminations of Panduit copper disconnects and splices. Compatible with the UP14ZLW benchtop press, CT-2300/ST BlackFin battery-powered crimping tool, and CT-2500/L crimping tool with CT-2500CH crimp head, this die insert ensures uniform trapezoid crimp profiles for secure electrical and mechanical connections. The CD-525 supports copper conductor sizes from 22 AWG to 10 AWG, providing a versatile solution for wire termination applications. Its high-conductivity steel construction with corrosion-resistant finish delivers reliable electrical performance and long-term durability. The die insert is part of Panduit's color-coded crimp system, enabling precise alignment and facilitating visual inspection of completed connections. This standardization minimizes inventory requirements by accommodating a wide wire range, reducing the need for multiple connector sizes. Ideal for use in electrical infrastructure, power distribution, and industrial applications, the CD-525 Die Insert ensures compliance with UL and CSA certifications when used as specified. The die insert is manufactured in the USA, reflecting Panduit's commitment to quality and reliability in wire termination solutions.
  • Compatible with UP14ZLW benchtop press, CT-2300/ST, and CT-2500/L tools
  • Supports copper conductor sizes from 22 AWG to 10 AWG
  • High-conductivity steel construction with corrosion-resistant finish
  • Part of Panduit's color-coded crimp system for precise alignment
  • Ensures UL and CSA certified terminations when used as specified

Specifications

Application
CT-2300/ST, CT-2500/L (CT-2500CH), UP14ZLW
Material
Steel
Size
22-10;NA AWG;kcmil
Type
Crimp Die
Package Dimensions (L x W x H)
2.6 IN x 2.05 IN x 1.55 IN
Package Weight (Imperial)
0.145 lbs
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How to Install the CD-525 Crimping Die Insert

This guide provides step-by-step instructions for installing the CD-525 crimping die insert into the crimping head of compatible tools.

Estimated time: 30m

Tools needed:

Screwdriver, Allen wrench

Supplies needed:

Crimp Die Insert, Mounting screws

  1. Remove the crimp head

    Pull out the pins and remove the crimp head from the tool to access the crimp die insert area.

  2. Install the lower crimp die insert

    Insert the lower half of the Crimp Die Insert into the tool, ensuring it is fully seated and aligned with the screw hole.

  3. Install the upper crimp die insert

    Insert the upper half of the Crimp Die Insert into the tool, ensuring it is fully seated and aligned with the screw hole.

  4. Secure the crimp die inserts

    Bring the lower jaw up to mate with the upper jaw and insert the two screws to secure the die inserts, tightening them appropriately.

  5. Reattach the crimp head

    Reinsert the crimp head with the newly installed Crimp Die Inserts back into the tool, ensuring it is locked securely with the locating pins.

  6. Perform maintenance

    Thoroughly clean all surfaces of the tool and oil the locating pins to ensure smooth operation.

Frequently Asked Questions about Panduit

What environmental ratings do Panduit products have?

Panduit products feature comprehensive environmental ratings across multiple standards, including UL 508A Type 1, 2, 3, 4, 4X, 12, and 13; CSA Type 1, 2, 3, 4, 4X, 12, and 13; and NEMA Type 1, 2, 3, 4, 4X, 12, and 13. They meet IEC 60529 IP66 rating, providing robust protection against dust, water, and corrosion in both indoor and outdoor environments, with operating temperatures ranging from -40°C to 130°C.

What certifications and standards do Panduit products comply with?

Panduit products are certified to multiple critical industry standards, including UL (Underwriters Laboratories) in the USA and Canada, CSA (Canadian Standard Association), EN IEC 61386, LVD 2006/G5/EC, and ARRA standards. Our products meet rigorous certifications for electrical safety, environmental compliance (WEEE and RoHS), and are designed to perform in extreme temperatures ranging from -55°C to 105°C, making them suitable for demanding industrial environments.

What industries and applications are Panduit products used for?

Panduit products are engineered for critical applications across multiple industries, including commercial construction, food and beverage, oil and gas, renewable energy, transportation, and safety-critical environments. Their solutions span electrical infrastructure, wire management, cable ties, power connectors, and safety systems designed to withstand extreme conditions like high vibration, temperature variations, UV exposure, and corrosive agents. Key industries include solar and wind energy, aerospace, heavy trucking, military, commercial transportation, and industrial manufacturing.

What are the main product lines offered by Panduit?

Panduit offers a comprehensive range of electrical infrastructure products including power connectors, cable ties, grounding connectors, identification products, safety solutions, terminals, cable cleats, wiring duct, and cable tie accessories. These products are engineered for industrial environments across multiple sectors like commercial construction, food and beverage, oil and gas, renewable energy, transportation, and safety applications.

What are the key features of Panduit products?

Panduit products are engineered for robust performance in heavy-duty industrial environments, featuring a comprehensive range of solutions including cable ties, power connectors, terminals, and identification products. Key features include proven quality performance, subject matter expertise, and customer-driven innovation across multiple industrial sectors such as commercial construction, food and beverage, oil and gas, renewable energy, transportation, and safety applications. The product line is designed to maximize productivity, reliability, and safety while meeting stringent industry standards.

What is Panduit's warranty policy?

Panduit provides a comprehensive Limited Product Warranty that can be fully reviewed on their official website at www.panduit.com/warranty. All Panduit products are subject to the terms, conditions, and limitations of this current warranty. Customers are advised to review the specific warranty details for their particular product, as Panduit requires buyers to determine product suitability for their intended use and assumes all associated risks.

What technical support does Panduit offer?

Panduit offers comprehensive technical support through their dedicated customer service team, accessible via phone at 1-800-777-3300. They provide expert assistance for their full range of industrial infrastructure products, including cable ties, power connectors, terminals, and identification solutions. Customers can also access additional technical resources and product information through their website at www.panduit.com.

What accessories are available for Panduit products?

Panduit offers a wide range of accessories across multiple product lines, including cable ties, cable tie accessories, cable tie tools, identification products, cable cleats, grounding connectors, and VeriSafe accessories like the VeriSafe Network Module and Insulation Piercing Connectors. For a comprehensive view of all available accessories, customers are recommended to visit www.panduit.com for the full product catalog.

How are Panduit products typically installed?

Panduit products are engineered for comprehensive installation across industrial environments, utilizing specialized tools and techniques for precise mounting. Installation methods vary by product line - from cable ties and power connectors to terminals and identification solutions - but all are designed for robust performance in heavy-duty settings. Technicians typically use Panduit's dedicated installation tools and follow manufacturer guidelines available at www.panduit.com to ensure proper fitting and maximum infrastructure reliability.