Panduit BSN22-C - Panduit BSN22-C Nylon Insulated Butt Splice
Panduit

BSN22-C

UPC: 074983830145


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Overview

The Panduit BSN22-C is a nylon-insulated butt splice designed for reliable wire connections. Engineered for 26-22 AWG wire ranges, this yellow-coded splice is ideal for repairing or extending existing solid or stranded wires. Its butted configuration offers a low-profile solution, making it suitable for space-constrained applications. A key feature is the brazed seam, which prevents the terminal barrel from splitting during the crimping process, ensuring a secure and durable connection. An internal wire stop is integrated to guarantee proper wire insertion depth. The BSN22-C meets UL 94HB flammability standards and operates at a maximum insulation temperature of 221°F (105°C). It is UL and CSA rated for up to 600V per UL 486C, providing robust electrical performance. Each splice measures 0.79 inches in length and requires a 0.25-inch wire strip length. Recommended installation tools include the Panduit CT-1525, CT-2300/ST, and CT-2500/L. Manufactured in the USA, this splice offers consistent performance for critical electrical connections.
  • Connects two solid or stranded wires (26-22 AWG)
  • Low-profile butted configuration for limited space
  • Brazed seam prevents barrel splitting during crimp
  • Internal wire stop ensures proper insertion depth
  • UL and CSA rated up to 600V, UL 94HB flammability

Specifications

Color
Yellow
Connection
Standard
Finish
Tinned
Insulation
Nylon
Material
Copper
Mounting
1/4 In.
Size
26 - 22
Standard
BSN22-C
Temperature Rating
221 Degrees Fahrenheit (105 Degrees Celsius)
Type
Butt Splice
Voltage Rating
600 Volts
Package Dimensions (L x W x H)
8.15 IN x 4.4 IN x 3.4 IN
Package Weight (Imperial)
0.5 lbs
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The Polaris SITG-1 10-Pack of Replacement Sleeves fit Polaris Grey Multi-Tap Connectors sized for 1 – 10 AWG wires. The sleeves are made from tin plated copper and rated for up to 600V charges. The set screws in Polaris Grey connectors crimp the internal sleeve when tightened, ensuring a strong connection with fine-stranded copper wires. These replacement sleeves allow connectors to be re-used like brand new. Use these connectors in a wide range of splicing fine-stranded wire applications, including installation in cable trays, troughs, wire-ways, raceways, ducts and motor junction boxes.

SITG-1

The Polaris SITG-1 10-Pack of Replacement Sleeves fit Polaris Grey Multi-Tap Connectors sized for 1 – 10 AWG wires. The sleeves are made from tin plated copper and rated for up to 600V charges. The set screws in Polaris Grey connectors crimp the internal sleeve when tightened, ensuring a strong connection with fine-stranded copper wires. These replacement sleeves allow connectors to be re-used like brand new. Use these connectors in a wide range of splicing fine-stranded wire applications, including installation in cable trays, troughs, wire-ways, raceways, ducts and motor junction boxes.

Frequently Asked Questions

What wire gauge is compatible with the Panduit BSN22-C?

The Panduit BSN22-C is designed for wire ranges of 26-22 AWG.

What is the maximum voltage rating for this butt splice?

The Panduit BSN22-C is UL and CSA rated for up to 600V per UL 486C.

What is the insulation material of the BSN22-C splice?

The Panduit BSN22-C features nylon insulation.

What is the purpose of the brazed seam on the splice?

The brazed seam protects the terminal barrel from splitting during the crimp process.

What is the maximum insulation temperature for the BSN22-C?

The maximum insulation temperature for the Panduit BSN22-C is 221°F (105°C).

What are the recommended installation tools for the BSN22-C?

Recommended installation tools for the BSN22-C include the CT-1525, CT-2300/ST, and CT-2500/L.

What is the wire strip length required for the BSN22-C?

The required wire strip length for the Panduit BSN22-C is 0.25 inches (6.4 mm).

How to Install the Panduit BSN22-C Butt Splice

Step-by-step guide for installing the Panduit BSN22-C nylon insulated butt splice.

Estimated time: 10m

Tools needed:

Wire stripper, Crimping tool (CT-1525, CT-2300/ST, or CT-2500/L)

Supplies needed:

Panduit BSN22-C butt splice, Solid or stranded wire (26-22 AWG)

  1. Prepare the Wires

    Strip 0.25 inches (6.4 mm) of insulation from the ends of the two wires you intend to splice.

  2. Insert Wires

    Insert one stripped wire end into one side of the BSN22-C butt splice until it reaches the internal wire stop. Repeat for the second wire on the other side of the splice.

  3. Crimp the Splice

    Using a recommended Panduit crimping tool (CT-1525, CT-2300/ST, or CT-2500/L), securely crimp the splice onto both wires. Ensure the crimp is firm and creates a reliable electrical connection.

Frequently Asked Questions about Panduit

What environmental ratings do Panduit products have?

Panduit products feature comprehensive environmental ratings across multiple standards, including UL 508A Type 1, 2, 3, 4, 4X, 12, and 13; CSA Type 1, 2, 3, 4, 4X, 12, and 13; and NEMA Type 1, 2, 3, 4, 4X, 12, and 13. They meet IEC 60529 IP66 rating, providing robust protection against dust, water, and corrosion in both indoor and outdoor environments, with operating temperatures ranging from -40°C to 130°C.

What certifications and standards do Panduit products comply with?

Panduit products are certified to multiple critical industry standards, including UL (Underwriters Laboratories) in the USA and Canada, CSA (Canadian Standard Association), EN IEC 61386, LVD 2006/G5/EC, and ARRA standards. Our products meet rigorous certifications for electrical safety, environmental compliance (WEEE and RoHS), and are designed to perform in extreme temperatures ranging from -55°C to 105°C, making them suitable for demanding industrial environments.

What industries and applications are Panduit products used for?

Panduit products are engineered for critical applications across multiple industries, including commercial construction, food and beverage, oil and gas, renewable energy, transportation, and safety-critical environments. Their solutions span electrical infrastructure, wire management, cable ties, power connectors, and safety systems designed to withstand extreme conditions like high vibration, temperature variations, UV exposure, and corrosive agents. Key industries include solar and wind energy, aerospace, heavy trucking, military, commercial transportation, and industrial manufacturing.

What are the main product lines offered by Panduit?

Panduit offers a comprehensive range of electrical infrastructure products including power connectors, cable ties, grounding connectors, identification products, safety solutions, terminals, cable cleats, wiring duct, and cable tie accessories. These products are engineered for industrial environments across multiple sectors like commercial construction, food and beverage, oil and gas, renewable energy, transportation, and safety applications.

What are the key features of Panduit products?

Panduit products are engineered for robust performance in heavy-duty industrial environments, featuring a comprehensive range of solutions including cable ties, power connectors, terminals, and identification products. Key features include proven quality performance, subject matter expertise, and customer-driven innovation across multiple industrial sectors such as commercial construction, food and beverage, oil and gas, renewable energy, transportation, and safety applications. The product line is designed to maximize productivity, reliability, and safety while meeting stringent industry standards.

What is Panduit's warranty policy?

Panduit provides a comprehensive Limited Product Warranty that can be fully reviewed on their official website at www.panduit.com/warranty. All Panduit products are subject to the terms, conditions, and limitations of this current warranty. Customers are advised to review the specific warranty details for their particular product, as Panduit requires buyers to determine product suitability for their intended use and assumes all associated risks.

What technical support does Panduit offer?

Panduit offers comprehensive technical support through their dedicated customer service team, accessible via phone at 1-800-777-3300. They provide expert assistance for their full range of industrial infrastructure products, including cable ties, power connectors, terminals, and identification solutions. Customers can also access additional technical resources and product information through their website at www.panduit.com.

What accessories are available for Panduit products?

Panduit offers a wide range of accessories across multiple product lines, including cable ties, cable tie accessories, cable tie tools, identification products, cable cleats, grounding connectors, and VeriSafe accessories like the VeriSafe Network Module and Insulation Piercing Connectors. For a comprehensive view of all available accessories, customers are recommended to visit www.panduit.com for the full product catalog.

How are Panduit products typically installed?

Panduit products are engineered for comprehensive installation across industrial environments, utilizing specialized tools and techniques for precise mounting. Installation methods vary by product line - from cable ties and power connectors to terminals and identification solutions - but all are designed for robust performance in heavy-duty settings. Technicians typically use Panduit's dedicated installation tools and follow manufacturer guidelines available at www.panduit.com to ensure proper fitting and maximum infrastructure reliability.