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NSI Industries GL4038 - 1 HoleShort Barrel Copper Compression Lug w/ PeepHole4/0 AWG-3/8" Bolt Short Barrel Copper Compression Lugs with PeepHoleis a type of copper compression connector that is produced from high conductivity copper tubing. They are tin-plated to provide corrosion resistance and are marked with die index and color coded for easy reference. Listed for 35KV maximum when properly installed.

NSI Industries GL4038 1 HoleShort Barrel Copper Compression Lug w/ PeepHole4/0 AWG-3/8" Bolt Short Barrel…

UPC: 662381036377


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Technical BulletinInstallation Instructions

Contact for Pricing

Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.

Overview

NSI Industries GL4038 1-hole short barrel copper compression lug (SKU: GL4038) is a high-conductivity copper connector designed for 4/0 AWG to 1 AWG copper cable terminations. Engineered for reliability in grounding and bonding applications, this lug features a tin-plated copper construction to ensure corrosion resistance and low contact resistance, meeting UL486A and UL467 standards for wire and grounding connectors. Key specifications include a 3/8" bolt size, 0.547" barrel inner diameter, 0.689" outer diameter, and a 1.000" barrel length. The connector is color-coded purple for easy identification and includes a peep hole for visual verification of cable insertion depth. With a temperature rating of 90°C and voltage rating of 600V, the GL4038 is suitable for high-ampacity applications up to 35KV when installed per manufacturer instructions. This compression lug is ideal for electrical distribution systems, industrial machinery, and commercial installations requiring secure, long-lasting terminations. The die-indexed marking ensures proper tooling selection, while the tin plating enhances durability in harsh environments. NSI Industries’ GL4038 is a trusted solution for professionals prioritizing performance and compliance with NEC standards.
  • Produced from high conductivity copper tubing
  • Peep hole allows easy inspection of the termination to assure complete cable insertion
  • Tin-plated to provide corrosion and low contact resistance.
  • Marked with die index and color coded - Purple
  • Listed for 35KV maximum when properly install applications greater than 2000V, installed to cable manufacturervoltage stress relief instructions.

Specifications

Application
Terminate, Splice, Tap Power Connectors
Cable Size
4/0 AWG (STR)
Color
Purple
Connection Type
Compression
Environmental Conditions
90 C
Finish
Tin Plated
Material
Copper
Mounting
3/8 Mountign Hole
Number Of Holes
1
Size
L=2.36 - W=1.00 - OD=.690 - ID=.550
Size
4/0 AWG - 3/8" Bolt
Special Features
4/0 AWG (STR) - 3/8 Mounting Hole
Standard
UL486A/B
Stud Size
3/8 IN
Type
Short Barrel - One Hole
Voltage Rating
600 V
Voltage Rating
35 kV
Warranty
1 Year
Package Dimensions (L x W x H)
2.362 IN x 1 IN x 0.689 IN
Package Dimensions (L x W x H)
5.9995 cm x 25.4 mm x 17.5006 mm
Package Weight (Imperial)
1.975 L
Package Weight (Metric)
0.896 kg
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How to Install Copper Compression Connectors

This guide provides step-by-step instructions for installing copper compression connectors, ensuring secure and reliable electrical connections.

Estimated time: 30m

Tools needed:

Wire strippers, Crimping tool, Wire brush

Supplies needed:

Copper compression connectors, Cable

  1. Strip the conductor

    Carefully strip the insulation from the conductor without nicking the strands, ensuring the stripped length allows for complete insertion into the connector barrel.

  2. Clean the conductor

    Use a wire brush to clean the stripped portion of the conductor, removing any oxide films to ensure a good electrical connection.

  3. Insert the conductor

    Insert the cleaned and stripped conductor completely into the connector barrel, ensuring it fills the barrel fully.

  4. Crimp the connector

    Using the appropriate crimping tool, apply pressure to crimp the connector securely onto the conductor, following the manufacturer's suggested crimp locations.

  5. Verify the connection

    Inspect the crimped connection to ensure it is secure and that there are no visible gaps or loose strands.

Frequently Asked Questions about NSI Industries

How are Tork products typically installed?

Tork products are typically installed by trained technicians who follow a comprehensive commissioning process. This includes verifying the work environment, conducting electrical installation checks, performing internal and external equipment inspections, powering on the system, and executing operational tests to ensure compatibility and reliability.

What environmental ratings do Tork products have?

Tork products are designed to meet various environmental ratings, including NEMA Type 4X and Type 6, which provide protection against corrosion, windblown dust, rain, and occasional temporary submersion. These ratings ensure that Tork products can withstand harsh industrial environments while maintaining operational integrity.

What communication protocols do Tork products support?

Tork products support a comprehensive range of communication protocols, including PROFIBUS DP V1, PROFINET with dual port, EtherNet/IP with dual port, CANopen, and Modbus RTU integrated as standard. These protocols facilitate flexible network integration and high-performance communication across various industrial automation systems.

What are the key features of Tork products?

Tork products are designed with advanced features that enhance efficiency and reliability in industrial applications. Key features include integrated harmonics and EMC design for improved power quality, removable terminals for quick installation, and USB ports for easy troubleshooting. Additionally, Tork solutions emphasize user-friendly setup with application wizards and memory modules for convenient parameter management.

What are the main product lines offered by Tork?

Tork offers a diverse range of products primarily focused on industrial automation, including TORK® Photocontrols, lighting controls, and various electrical components such as enclosures, occupancy sensors, and grounding solutions. These products are designed to enhance efficiency and reliability in commercial and industrial applications.

What technical support does Tork offer?

Tork offers a comprehensive range of technical support services, including 24/7 customer support, on-site service management, and a technical hotline network. With three advanced technical support centers and over 8,000 hours of technical training conducted annually, Tork ensures certified expertise across 25+ languages to assist customers effectively. Their commitment to service is reflected in a 98% Service Level Agreement compliance rate, providing reliable support for all operational needs.

What industries and applications are Tork products used for?

Tork products are utilized across a variety of industries, including food processing, healthcare, hospitality, and manufacturing. They are designed for applications such as hand hygiene, surface cleaning, and dispensing solutions, ensuring efficiency and compliance in environments that require high standards of cleanliness and safety.

What certifications and standards do Tork products comply with?

Tork products comply with UL and cUL certifications, ensuring they meet rigorous safety and performance standards. Additionally, many models are designed to meet NEMA enclosure ratings, providing protection against environmental factors.

How are Remke products typically installed?

Remke products are typically installed through a systematic process that includes site audits to verify proper wiring, followed by remote or on-site commissioning. This commissioning involves installation verification, programming, and communication testing to ensure the system operates reliably and meets design specifications.

What accessories are available for Remke products?

Remke offers a wide range of accessories for their products, including panel mounting kits, fuse holders for voltage inputs, ferrites for communication modules, and current transformers. These accessories enhance the functionality and protection of Remke's industrial automation solutions, ensuring reliable performance in various applications.