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Mersen 64041HPJ - Fuse Block 1000VDC Photovoltaic 400A 1-Pole Box To Stud
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Mersen 64041HPJ Fuse Block 1000VDC Photovoltaic 400A 1-Pole Box To Stud

Alternate Item Number: 64041HPJ

UPC: 782001441098


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Line DrawingSpecification Sheet

Contact for Pricing

Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.

Overview

The Mersen 64041HPJ is a single-pole, 1000VDC, 400A Class J open-style fuse holder designed for photovoltaic applications. This model features a box-to-stud terminal configuration, offering flexibility for wire termination. It is specifically designed for use with Mersen's HP6J series of photovoltaic fuses and is UL approved for use with 90°C temperature-rated conductors, an industry first. The insulator is constructed from molded glass-filled polycarbonate or phenolic, providing verified dielectric strength exceeding 2500V. All fuse clips are made of high-conductivity tin-plated copper, ensuring reliable performance. The 64041HPJ is suitable for applications such as re-combiner boxes (sub-combiner, array combiner, master combiner), inverter DC input, and battery charge controllers. Its robust construction and adherence to UL standards make it a dependable choice for demanding solar energy systems. SKU: 64041HPJ. Manufacturer: Mersen. Country of Origin: US. UNSPSC Code: 39121629.
  • 1000VDC rated for photovoltaic systems
  • 400A current rating
  • Single-pole configuration
  • Box to stud terminal configuration
  • UL approved for 90°C temperature rated conductors

Specifications

Amperage Rating
400 A
Application
Re-combiner box (sub-combiner, array combiner, master combiner) applications Inverter DC input Battery charge controllers
Brand Name
Mersen
Class
Photovoltaic
Connection
Box To Stud
Connection Type
Box To Stud
Current Rating
400A
DC Voltage Rating
1000 V
Material
Glass-filled Polycarbonate or Phenolic
Material
Glass Filled Polycarbonate
Maximum Operating Temperature
80 C
Maximum Operating Temperature
80 °C
Mounting
Direct Screw Mount
Number Of Poles
1
Poles
1-pole
Series
HPJ
Size
10 x 3 x 3.69 in
Size
254 x 76.2 x 93.726 mm
Special Features
UL approved for use with 90ºC temperature rated conductors Box and/or stud wire terminals available UL Listed to UL’s standard for photovoltaic fuse holders
Standard
UL listed to Standard 2579 File E333668 (70A to 600A) CSA Component Certified C22.2 (70A to 400A)
Sub Brand
Unassigned
Type
UL/CSA Fuse Bases
Voltage Rating
1000VDC
Package Dimensions (L x W x H)
10 in x 3 in x 3.69 in
Package Dimensions (L x W x H)
254 mm x 76.2 mm x 93.726 mm
Package Weight (Imperial)
6.900 lb
Package Weight (Metric)
3.130 kg
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Frequently Asked Questions

What is the maximum voltage and amperage rating for this fuse holder?

The fuse holder has a maximum rating of 1000VDC and can handle 100A, 200A, or 400A depending on the model.

What type of fuses are compatible with this holder?

This fuse holder is designed for Mersen's HP6J and HP10J series of photovoltaic fuses.

What are the available terminal configurations for the fuse holders?

Fuse holders are available with box connectors, stud connectors, or a combination of both.

What is the dielectric strength of the insulators used?

The insulators have a verified dielectric strength in excess of 2500V.

What is the temperature rating for conductors used with this fuse holder?

The fuse holders are certified for use with 90°C temperature rated conductors.

What is the SCCR rating for these fuse holders?

The fuse holders have a Short Circuit Current Rating (SCCR) of 100kA.

What applications are these fuse holders suitable for?

They are suitable for re-combiner box, inverter DC input, and battery charge controller applications.

What is the wire range for the 100A box to box terminal configuration?

The wire range for the 100A box to box terminal configuration is 2/0 to #6 AWG copper conductors.

What is the wire range for the 400A box to stud terminal configuration?

The wire range for the 400A box to stud terminal configuration is (2) 350kcmil to #6 AWG Al/Cu conductors.

What are the stud sizes available for the box to stud terminal configurations?

Stud sizes include 1/4-20 for 100A, 5/16-18 for 200A, and 3/8-16 for 400A models.

Frequently Asked Questions about Mersen

What industries and applications are Mersen products used for?

Mersen products are used across diverse industrial sectors including solar power, electric vehicles, buildings/construction, industrial automation, power distribution, HVAC, elevators, telecommunications, and specialty manufacturing. Key application areas include circuit protection, surge protection, battery module protection, electrical safety systems, and power management for residential, commercial, and utility-scale installations.

What are the main product lines offered by Mersen?

Mersen offers five primary electrical power product lines: IEC and UL/CSA Fuses and Fusegear, Surge Protection, Low Voltage Disconnect Switches, Power Distribution Blocks, and Engineered Solutions. Their comprehensive range includes specialized components like high-speed fuses, modular fuse holders, surge arresters, and custom-engineered electrical protection systems for industrial and power management applications.

What are the key features of Mersen products?

Mersen products feature advanced electrical protection and power management solutions with key characteristics including finger-safe design, compact modularity, and high-performance safety features. Their product lines span electrical power components like fuses, surge protection, power distribution blocks, and specialized solutions for industrial, solar, and building applications. Critical features include UL/CSA approvals, high short-circuit current ratings, and innovative technologies like the Fuse Control™ program that minimize electrical risks and optimize system performance.

What environmental ratings do Mersen products have?

Mersen products meet rigorous environmental ratings across multiple standards, including UL 508A Type 1, 2, 3, 4, 4X, 12, and 13, CSA Type 1, 2, 3, 4, 4X, 12, and 13, and NEMA Type 1, 2, 3, 4, 4X, 12, and 13. They feature IEC 60529 IP66 protection, with enhanced UV inhibitors for outdoor weathering and operating temperatures ranging from -40°C to 130°C (-40°F to 266°F). These ratings ensure superior protection in wet, corrosive, and challenging industrial environments.

What accessories are available for Mersen products?

Mersen offers multiple accessories for their fuse blocks and systems, including safety pullers (DFC3M and DFC3LP), DIN-rail adapters (DRM), bus bars, auxiliary contacts, and specialized mounting hardware. Key accessories include the DFC3M safety puller for 1-1/2" x 13/32" midget or Class CC fuses, the DRM adapter for mounting 303 series fuse blocks on DIN-rail, and UltraSafe fuse module accessories like bus bars and auxiliary contacts that enable module interconnection and monitoring.

How are Mersen products typically installed?

Mersen products are typically installed in electrical distribution systems, control panels, and industrial automation environments using multiple mounting options. These include service entrance panel mounting, distribution panel installation, control panel DIN rail mounting, and custom engineered solutions like Fused Coordination Panelboards. Installation depends on the specific product type, such as fuses, surge protective devices, or switches, and is designed to provide electrical protection and circuit safety in various industrial and commercial applications.

What certifications and standards do Mersen products comply with?

Mersen products are certified to multiple international standards, including UL (Underwriters Laboratories), CSA (Canadian Standards Association), CCC (China Compulsory Certification), and EAC (Eurasian Conformity). Our products meet rigorous safety and performance standards for industrial applications across North America, China, Russia, and other global markets, ensuring compliance and reliability in electrical power and advanced materials solutions.

What technical support does Mersen offer?

Mersen provides comprehensive technical support through multiple channels, including technical experts located in your time zone who can assist with product selection, application guidance, and troubleshooting. Their Fuse Control™ program offers a free Fuse Inventory Audit & Analysis, and customers can access technical resources through their sales representatives and online platform ep.mersen.com.