Meltric 44-41002-P80 - PLUG
Meltric

44-41002-P80

UPC: 784474134934


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Overview

The Meltric SP Plug (SKU: 44-41002-P80) is a Size S industrial electrical plug constructed from durable black polyamide. It is rated for 600A at 600VAC and 60Hz, offering robust connectivity for heavy-duty applications. The plug features IP66/67 ingress protection, ensuring reliable operation in harsh and wet environments. Designed for compatibility with Meltric receptacles and industrial electrical systems, this plug provides secure, high-current connections. Its polyamide construction offers resistance to moisture, dust, and mechanical stress, making it suitable for manufacturing, construction, and outdoor electrical installations where weather resistance is essential.
  • Meltric SP Plug, SKU: 44-41002-P80
  • Durable black polyamide construction
  • Size S, 600A, 600VAC, 60Hz rating
  • IP66/67 ingress protection for harsh environments
  • Designed for secure, high-current industrial connections

Specifications

Color
Black
Current Rating
600 A
Frequency
60Hz
Ip Rating
IP66/IP67
Material
Polyamide
Series
SP
Size
Size S
Voltage Rating
600VAC
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Frequently Asked Questions

What are the maximum amperage and voltage ratings?

The product has a maximum amperage of 600 A and a maximum voltage of 600 VAC under CSA and NOM listings. For IEC listings, it can handle up to 800 A and 1000 VAC/1500 VDC.

What is the operating temperature range?

The operating temperature range for the device is a minimum of -15°F and a maximum of 140°F.

What environmental protection rating does the product have?

The product has an environmental protection rating of IP66/IP67 when mated. This rating is maintained when accessories are properly installed.

Can this device be connected or disconnected under load?

No, the mechanical interlock and integral pilot circuit switch prevent connection and disconnection under load. The device is not for current interrupting.

What is the wiring capacity for this product?

The wiring capacity for the product ranges from a minimum of 2/0 AWG to a maximum of 777 MCM.

What is the pilot circuit wiring specification?

The pilot circuit is prewired with 1A, 240 VAC, 14 AWG wiring.

What are the horsepower ratings for this device?

The device has a 3Ø horsepower rating of 500 hp. This rating applies when auxiliary pilots are wired to control the motor control circuit.

What standards does this product comply with?

The product complies with CSA C22.2 NO. 182.1 and NOM standards. The CSA listing applies to AC devices only.

What is the standard cable range for plugs and connectors?

Plugs and connectors come standard with a .750-.875 inch cable range. Other sizes are available as listed in the table.

How many operations can the silver contacts withstand?

The silver contact material enables maximum performance and durability, designed to withstand at least 2000 operations.

How to Install the SP Series High-Amperage Plug and Receptacle

This guide provides step-by-step instructions for safely installing and wiring the SP Series high-amperage plug and receptacle, ensuring proper functionality and safety.

Estimated time: 45m

Tools needed:

Screwdriver, Wire strippers, Multimeter, Wrench (3/4 inch)

Supplies needed:

Mounting screws, Terminal connectors, Gaskets, Sealer tape

  1. Disconnect power

    Before starting the installation, ensure that all sources of power to the circuit are disconnected to eliminate the risk of electrical shock.

  2. Mount the receptacle

    Secure the receptacle to the panel or enclosure using the provided mounting screws. Ensure that watertight seals are used to maintain IP66/IP67 protection.

  3. Wire the main conductors

    Use flexible cable rated between 2/0 and 777 MCM. Connect the main conductors to the terminals, ensuring that threaded lugs are tightened until the tapered section is in solid contact with the terminal.

  4. Connect pilot contacts

    Wire the auxiliary/pilot contacts in series within the power control circuit as per the provided wiring diagram to ensure proper operation.

  5. Attach the handle

    Insert the cable through the cable gland and handle before tightening the phase conductor. Assemble the handle with the screws and gasket supplied.

  6. Verify connections

    Use a multimeter to check the continuity of the ground circuit and ensure all connections are secure and correctly wired.

  7. Test the installation

    Reconnect power and test the plug and receptacle by inserting the plug into the receptacle until a 'click' is heard. Ensure the locking mechanism engages properly.

  8. Label the device

    Apply the provided stickers indicating the current and voltage ratings on or adjacent to the product for easy visibility.

Frequently Asked Questions about Meltric

What certifications and standards do Meltric products comply with?

Meltric products are rigorously certified and comply with multiple critical industrial standards, including UL 2682, UL 508, UL 98, UL 1682, and CSA 22.2 No. 182.1. Their devices are UL and CSA listed with comprehensive ratings covering electrical endurance, short circuit withstand capabilities, motor circuit disconnect switching, and environmental protection standards like Type 4X/IP69/IP69K. Specific certifications include switch-rated plug and receptacle listings that exceed standard industry requirements.

What are the key features of Meltric products?

Meltric products feature advanced safety and reliability technologies, including spring-assisted terminals, push-button circuit disconnection, enclosed arc chambers, and integrated lockout-tagout capabilities. Key innovations include silver-nickel butt-style contacts, a quick-break mechanism that disconnects circuits in 15 milliseconds, and a self-cleaning contact system. Most devices offer modular construction, optional auxiliary contacts, and automatic watertightness, with robust casings made of fiberglass-reinforced thermoplastic polyamide that resist impact and harsh environments.

What environmental ratings do Meltric products have?

Meltric products feature robust environmental ratings, including Type 4X/IP69/IP69K certification, which also meets IP66/IP67 requirements. Their devices are rated to operate in temperatures from -40°F to 140°F, with specific IK ratings for impact resistance ranging from 08 to 10 Joules depending on the product material and model. Metal-cased products typically have higher impact resistance (IK10 with 20 Joules) compared to polymer-based products (IK09 with 10 Joules).

What industries and applications are Meltric products used for?

Meltric products are used across multiple heavy industrial and hazardous environments, including chemical plants, pharmaceutical facilities, oil and gas operations, grain silos, wood processing plants, plastics manufacturing, and wastewater treatment facilities. Their specialized plugs and receptacles are engineered for high-amperage equipment, wet/washdown environments, and locations with explosive gas or dust risks, with specific product lines like DSN and DS Series designed for different industrial applications ranging from 75-100 horsepower equipment.

What technical support does Meltric offer?

Meltric offers comprehensive technical support through multiple channels. Their Customer Service group provides immediate phone support at 800-433-7642, with trained representatives located at their manufacturing facility. Additionally, Meltric's engineering team offers specialized application support, custom design solutions, and can help integrate Meltric and third-party components into power distribution products.

What are the main product lines offered by Meltric?

Meltric offers a comprehensive range of industrial electrical plugs and receptacles across several key product lines: Switch-Rated Plugs & Receptacles (DSN and DS series from 20-200A), Multipin Connectors (6-37 pin, 2-50A), Standard Duty Plugs & Receptacles (DR, PN, DSDC series), High Ampacity Plugs & Receptacles (PF/PFQ, DR400, CS1000, SP series from 300-600A), and specialized options like RETTBOX electromagnetic self-ejection devices and PNHT high-temperature connectors.

What accessories are available for Meltric products?

Meltric offers a comprehensive range of accessories for their industrial plugs and receptacles, including handles, angle adapters, junction boxes, poly conduit entry boxes, finger drawplates, and protective/padlockable inlet/plug caps. These modular accessories allow customers to customize their electrical connection solutions, with options like 30° and 70° angles, metal and poly configurations, and additional features such as auxiliary contacts and locking mechanisms.

How are Meltric products typically installed?

Meltric products are typically installed by inserting the plug into the receptacle with a simple 30-degree clockwise rotation, which latches the connection and energizes the circuit. The installation process is designed for safety, featuring automatic watertight sealing, dead-front safety shutters, and spring-loaded butt-style contacts that ensure optimal electrical performance. For motor change-outs, qualified workers follow a specific procedure including verifying de-energization, applying lockout/tagout, and carefully inserting the plug into the receptacle.

What is Meltric's warranty policy?

Meltric offers a comprehensive 5-year warranty on electrical contacts for all its plug and receptacle products. This warranty reflects the company's confidence in the durability and high-quality design of their electrical components, which are engineered to provide superior performance and reliability in industrial applications.