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Hammond Power CP1K6G0632CC - Passive Harmonic Filters, 500 HorsePower, 480 Volts, 632 Amperes, 60 Hertz, Enclosure Type 3R, Contactor
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Hammond Power CP1K6G0632CC Passive Harmonic Filters, 500 HorsePower, 480 Volts, 632 Amperes, 60 Hertz, Enclosure…

UPC: 803423190385


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BrochureInstallation InstructionsSpecification Sheet

Contact for Pricing

Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.

Overview

The Hammond Power CP1K6G0632CC passive harmonic filter is engineered to mitigate harmonic distortion in industrial electrical systems operating at 480V, 60Hz, and 632A. Designed for 500 Horsepower motor loads, this unit reduces total harmonic distortion (THD) by up to 80%, bringing THD to 5% or less at full load while correcting true power factor to over 95%. The CP1K6G0632CC features a Type 3R enclosure, providing protection against outdoor and indoor weather exposure, including rain, dust, and corrosion. Its integrated contactor enables seamless integration into existing motor control circuits, ensuring reliable operation in demanding industrial environments. The unit is optimized for facilities with significant motor loads, such as manufacturing plants, data centers, and large commercial buildings. The passive harmonic filter is ideal for applications requiring reliable harmonic mitigation without the complexity of active solutions. Its construction and specifications make it a cost-effective choice for reducing energy losses and improving system reliability.
  • The HPS passive harmonic filter is specifically engineered to mitigate harmonic currents created by non-linear loads.
  • It is currently available from 5 to 500 horsepower and it improves power quality by simultaneously reducing harmonics and improving true power factor.
  • HPS passive harmonic filters consists of reactors and capacitors in an LCL arrangement designed to reduce a broad range of harmonics associated with variable frequency drives and other three phase rectifiers.
  • Typical Power Factor: >95%
  • Integrated contactor enables direct integration into motor control circuits

Specifications

Ambient Operating Temperature
0 to 40 Deg C
Application
For applications requiring IEEE-519 compliant power systems such as chemical processing, data centers, HVAC systems, material handling, hospitals, and wastewater treatment plants
Cooling
Natural Convection
Current Rating
632 A
Depth
34 IN
Enclosure
Type 3R DH5
Enclosure Type
Type 3R
Frequency
60 Hz
Frequency
60Hz
Frequency Rating
60 HZ
Height
52 IN
Impedance
632A
Input Current
595 A
Length
34 in
Mounting
Floor Mount
Mounting Style
Floor
NEMA Rating
Type 3R
Output Current
632 A
Series
CP1K6G
Series
CP1K
Special Features
Delivers superior performance compared to traditional harmonic filters by reducing harmonic current distortion to less than 5% and correcting true power factor to over 95%, enabling users to meet IEEE 519 harmonic requirements.
Standard
cUL Listed (E61431)
Voltage
480 V
Voltage Rating
480 V
Voltage Rating
480V
Warranty
3 Years
Weight
2300 L
Width
38 IN
Package Dimensions (L x W x H)
34 IN x 38 IN x 52 IN
Package Dimensions (L x W x H)
864 mm x 965 mm x 1321 mm
Package Weight (Imperial)
2300.000 L
Package Weight (Metric)
1043.000 kg
Passive Harmonic Filters, 500 HorsePower, 480 Volts, 632 Amperes, 60 Hertz, Enclosure Type 3R

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Frequently Asked Questions

What is the primary function of the HPS passive harmonic filter?

The HPS passive harmonic filter improves power quality by reducing harmonics and improving true power factor.

How much harmonic current distortion does the filter typically reduce?

It reduces harmonic current distortion by 80%, typically to 5% or less at full load.

What standard does the HPS passive harmonic filter meet?

It meets IEEE 519 harmonic requirements when operated within designed parameters.

What range of horsepower is the HPS passive harmonic filter available for?

The filter is available for applications ranging from 5 to 1500 horsepower.

What is the typical power factor achieved with this filter?

The filter corrects the true power factor to over 95%.

Is the filter compatible with generator-fed systems?

Yes, its kVAr ratings are limited to no more than 20% of the filter's kVA, ensuring compatibility with generator-fed systems.

What is the efficiency of the passive harmonic filter at full load?

The filter has an efficiency of no less than 99% at full load.

What is the overload capability of the filter?

It can handle 150% of its rated current for 1 minute.

What is the ambient operating temperature range for the filter?

The filter can operate in ambient temperatures up to 50°C.

What are the available voltage ratings for the filter?

The filter is available in 480VAC or 600VAC ratings, with a +/-10% tolerance.

How to Install the HPS Centurion P Passive Harmonic Filter

This guide provides step-by-step instructions for the installation and initial setup of the HPS Centurion P Passive Harmonic Filter, ensuring proper wiring and configuration.

Estimated time: 1h

Tools needed:

Screwdriver, Wire strippers, Multimeter

Supplies needed:

Mounting screws, Terminal connectors, Grounding wire

  1. Inspect the unit

    Immediately after receiving the Passive Harmonic Filter, inspect it for any transit damage and verify against the shipping documents. Report any damages to the carrier and HPS.

  2. Mount the filter

    Secure the HPS Centurion P Passive Harmonic Filter to a stable surface using the provided mounting brackets and screws. Ensure there is adequate clearance for ventilation.

  3. Connect the wiring

    Connect the input and output wiring according to the nameplate diagram. Ensure A1, B1, C1 are connected to the power supply and A2, B2, C2 to the load. Use terminal connectors and verify all connections are tight.

  4. Ground the unit

    Properly ground the Passive Harmonic Filter by connecting a grounding wire to the designated grounding point on the unit. Ensure all ground connections are secure.

  5. Power on and test

    Turn on the power supply to the HPS Centurion P Passive Harmonic Filter. Use a multimeter to verify that the input voltage is within 5% of the nameplate voltage before proceeding.

  6. Commissioning

    Perform commissioning tests using a power quality analyzer to measure total harmonic distortion and power factor. Document the readings for future reference.

Frequently Asked Questions about Hammond Power

What certifications and standards do Hammond Power products comply with?

Hammond Power products are certified to UL (Underwriters Laboratories) and CSA (Canadian Standards Association) standards in North America. Our products meet rigorous safety and performance requirements, with many items classified as UL Listed Products or Recognized Components. We also comply with international certifications including China Compulsory Certification (CCC), C-Tick for Australian EMC requirements, and ANCE for Mexico.

What is Hammond Power's warranty policy?

Hammond Power provides a standard one-year warranty on all products, covering defects in workmanship and materials. Products will be repaired or replaced free of charge if found defective upon factory inspection. The warranty does not cover damage from improper handling, incorrect application, or faulty installation.

What industries and applications are Hammond Power products used for?

Hammond Power products are engineered for critical industrial and commercial applications across multiple sectors, including petrochemical, mining, construction, renewable energy, e-mobility, power storage, and microgrids. Their comprehensive product range of dry-type transformers, power quality solutions, and magnetic components enables electrical distribution and electrification in diverse industrial environments worldwide.

What are the main product lines offered by Hammond Power?

Hammond Power Solutions offers a comprehensive range of dry-type and liquid-filled transformers for industrial and commercial applications. Their primary product lines include power transformers for renewable energy, e-mobility, data centers, microgrids, and industrial settings. The company provides both standard and custom-designed transformer solutions that are critical to electrical distribution networks across multiple industries.

What are the key features of Hammond Power products?

Hammond Power products feature advanced dry-type and liquid-filled transformers engineered for diverse industrial applications, with capabilities spanning renewable energy, e-mobility, data centers, microgrids, and industrial/commercial sectors. Key features include high-performance electrical steel laminations, windings available in copper or aluminum, advanced insulation systems (VPI or Cast Resin), Basic Impulse Level ranges from 10 kV to 250 kV, and custom design capabilities with over 3,000 unique transformer designs engineered annually.

What environmental ratings do Hammond Power products have?

Hammond Power offers industrial enclosures with comprehensive environmental ratings, including UL/cUL 508A ratings of Type 1, 2, 3, 4, 4X, 12, and 13. Their products meet IEC 60529 IP66 standards, providing robust protection against dust, water ingress, and harsh environmental conditions. Specific ratings vary by product series, with options ranging from indoor Type 1 enclosures to outdoor-rated Type 4X enclosures suitable for challenging industrial environments.

What technical support does Hammond Power offer?

Hammond Power Solutions provides comprehensive technical support through multiple channels. Customers can access technical resources via phone support in Canada, the United States, Mexico, and internationally, with toll-free numbers and regional contact points. Their technical team offers personalized assistance for custom design inquiries, helping customers find standard transformer and power solutions or develop specialized electrical products for various industrial applications.

What communication protocols do Hammond Power products support?

Hammond Power products support multiple industrial communication protocols, including Modbus RTU, PROFIBUS DP, PROFINET, EtherNet/IP, and CANopen. These protocols enable flexible connectivity across industrial automation platforms, supporting various network topologies and high-speed data transmission for comprehensive industrial control and monitoring applications.

What accessories are available for Hammond Power products?

Hammond Power offers a comprehensive range of accessories for industrial electrical components, including HME Series handles with key locking and padlocking options, door stop kits, light kit mounting brackets, and standard hardware like mounting screws and washers. These accessories are designed to enhance functionality and installation flexibility across their product lines.

How are Hammond Power products typically installed?

Hammond Power transformers are typically chassis-mounted using precise mounting hole centers and dimensions specific to each product series. Installation involves selecting the appropriate primary voltage configuration, securing the transformer to a mounting surface using the specified mounting holes, and connecting terminals according to the product's schematic. Most Hammond Power transformers feature multiple terminal options like solder or quick-connect terminals, allowing flexible and straightforward installation in industrial control and power distribution applications.