ABB - Installation Products STX250-475PVC - Star Teck XP hazardous location PVC coated jacketed cable fitting hub size 2-1/2 inches Range over jacket 2.300-2.565 inches.
ABB - Installation Products

STX250-475PVC

UPC: 786210846279


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Overview

The ABB Star Teck XP hazardous location fitting, SKU STX250-475PVC, is engineered for reliable cable termination in environments where safety is paramount. Developed in collaboration with engineers from the petrochemical, oil and gas industries, this fitting sets a new standard for ease of installation. Its integral sealing chamber is designed for straightforward filling, and the disconnectable construction minimizes the need for extensive cable preparation, significantly reducing installation time and complexity. The STAR TECK XP series features a durable PVC jacket, providing robust protection for the cable. This specific model is designed for a 2-1/2 inch hub size, accommodating cable jacket ranges from 2.300 to 2.565 inches. The fitting's design eliminates the historical reliance on cement sealants, as it was introduced alongside a dedicated line of liquid and putty sealants. This advancement streamlines the sealing process, ensuring a secure and compliant connection in hazardous locations. Key Specifications: - Manufacturer: ABB - Installation Products - SKU: STX250-475PVC - Series: STAR TECK XP - Material: PVC (Jacket) - Hub Size: 2-1/2 inches - Range Over Jacket: 2.300 - 2.565 inches - UNSPSC Code: 39121311 This fitting is ideal for applications requiring a secure, sealed connection in potentially explosive atmospheres, common in industries such as oil and gas extraction, chemical processing, and refining. The focus on user-friendly installation, combined with effective sealing capabilities, makes the STAR TECK XP fitting a practical and efficient choice for hazardous location electrical installations.
  • Designed for hazardous locations, including petrochemical and oil & gas industries.
  • Integral sealing chamber for simplified and secure cable sealing.
  • Disconnectable design requires minimal cable preparation for faster installation.
  • PVC coated jacket provides durable protection.
  • Hub size: 2-1/2 inches; Range over jacket: 2.300-2.565 inches.

Specifications

Application
For Hazardous Locations
Color
Black
Finish
PVC
Material
Aluminum
Size
2-1/2 Inches
Standard
CSA 23086
Type
Teck Cable Fittings
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
3.0000 L
Package Weight (Metric)
1.3610 kg
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Frequently Asked Questions

Are there specific installation code requirements?

Yes, the product must be installed in accordance with all applicable national and local electrical codes.

What is the maximum sealing compound volume for STX250-475?

The maximum volume of sealing compound required for the STX250-475 is 147 cc.

What hazardous location classifications does it meet?

The product conforms to CSA 22.2 and UL2225 for Class I Div1 ABCD, Class II Div1 EFG, and Class III Div1 hazardous locations.

What is the NPT thread size for STX250-475?

The STX250-475 has an NPT thread size of 2-1/2 inches.

When should I use SC4-KIT-1 vs. SC65 sealing compound?

Use SC4-KIT-1 for shielded cables or cables with 5+ conductors. SC65 is for cables with a maximum of 4 conductors and is not recommended for shielded cables.

What is the cable jacket diameter range for STX250-475?

The STX250-475 accommodates a cable jacket diameter range of 58.42 mm (2.300 in) minimum to 65.15 mm (2.565 in) maximum.

What is the cable armor diameter range for STX250-475?

The STX250-475 accommodates a cable armor diameter range of 55.63 mm (2.190 in) minimum to 63.12 mm (2.485 in) maximum.

Is the product suitable for wet and dry locations?

Yes, the product conforms to UL514B and CSA C22.2-18.3, making it suitable for both wet and dry locations.

What is the ingress protection rating?

The product has an ingress protection rating of Type 4 / 4X.

What is the operating temperature range?

The normal operating temperature range for the product is -40 to +90°C (-40 to +194°F).

How to Install the STX250-475PVC Star Teck Cable Fitting

This guide provides step-by-step instructions for preparing the cable, assembling the STX250-475PVC Star Teck PVC cable fitting, and properly sealing it for hazardous locations using either liquid or putty compound.

Estimated time: 1h 30m

Tools needed:

Hacksaw, Strap wrenches, Wooden dowel (if using putty sealant)

Supplies needed:

SC4-KIT-1 LIQUID SEALANT (5 units), SC65 PUTTY SEALANT (3 units), Fiber damming material (if using liquid sealant), Lubricant, Gloves (if using putty sealant), Cable (compatible with STX250-475PVC)

  1. De-energize Circuits and Prepare Cable Armor

    WARNING: Risk of electrical shock. Before installation or maintenance, verify all circuits are de-energized. Determine the working length of conductors. Remove the outer jacket to expose the armor, then cut the armor with a hacksaw. CAUTION: Do not nick or cut conductor insulation. Trim the outer jacket to expose 3 inches of armor.

  2. Prepare Cable Boot and Feed Cable

    Unscrew the gland nut from the body. Prepare the cable boot by either forcing the cable in and cutting the boot in front of it, or stripping the jacket and progressively cutting slices off the boot until it snugly slides on the armor. Feed the cable through the gland nut opening until the armor hits the end stop. Note: Use strap wrenches for PVC coated fittings and apply lubricant before tightening the gland nut.

  3. Tighten Gland Nut and Disassemble Fitting

    Tighten the gland nut to a maximum torque of 1600 IN-LBS until an appropriate seal is obtained. Ensure the bushing seals evenly around the cable's outer jacket and the cable remains centered. Disassemble the hub from the body sub-assembly by loosening the union, then unscrew the sealing chamber from the body sub-assembly.

  4. Prepare Conductors for Sealing

    Trim the inner jacket to 1/8-3/8 inches to expose the conductor bundle. For shielded data cables, additionally remove the outer (overall) shield and filler materials, taking care not to nick or damage inner shields.

  5. Apply Sealing Compound (Choose One Method)

    Choose your sealing compound: METHOD A (Liquid SC4-KIT-1): Pack fiber damming material into voids, screw sealing chamber back, position fitting vertically, mix and fill chamber to the top. Allow 1 hour to solidify. METHOD B (Putty SC65 - NOT for shielded/5+ conductor cables): WARNING: Wear gloves. Mix compound until uniform (blue). Spread conductors, apply compound to form a plug, slide chamber on, screw it to body, and pack compound tightly into the throat with a wooden dowel. Allow 1 hour to set. CAUTION: For both methods, remove excess compound with a damp cloth; do not use abrasive cleaners.

  6. Mount Hub and Secure Assembly

    Mount the hub in the desired location. After the sealing compound has solidified (approximately 1 hour), place the encapsulated assembly into the hub. Secure the assembly by tightening the union until it bottoms (metal to metal contact).

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Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.

What accessories are available for Thomas and Betts products?

Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.

What environmental ratings do Thomas and Betts products have?

Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.

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