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ABB - Installation Products ST250-478 - Star Teck aluminum jacketed cable fitting. Hub size of 2-1/2 inches. Range over jacket from 2.580 - 2.840 inches.

ABB Installation Products ST250-478 Star Teck aluminum jacketed cable fitting. Hub size of 2-1/2 inches. Range over jacket…

UPC: 786210877464


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Overview

The ABB ST250-478 Star Teck aluminum jacketed cable fitting is a precision-engineered termination solution for Teck and ACWU cables in industrial environments. Designed for hub sizes of 2-1/2 inches (NPT), this fitting accommodates jacket diameters from 2.580 to 2.840 inches, ensuring compatibility with a wide range of cable types. The ST250-478 features a unique pop-on design that eliminates disassembly during installation, significantly reducing labor time and complexity. Its splined gland and gripping mechanism provide a secure, 360-degree connection to the cable jacket, preventing slippage and maintaining electrical integrity even in high-vibration or corrosive environments. The tapered neoprene bushing creates a watertight seal, eliminating cupping or water ingress in vertical installations—a critical feature for outdoor or damp environments. The low-profile aluminum gland nut is engineered for tight spaces, featuring screwdriver grooves and wrench flats for versatile installation tools. Its reusable design and funnel entry simplify cable insertion, reducing setup time by up to 40% compared to traditional fittings. Constructed from corrosion-resistant aluminum and stainless steel components, the ST250-478 withstands harsh industrial conditions, including Class 1 Division 2, Class II Division 2, and Class III hazardous locations. The overlapping cable range sizes minimize mismatches in the field, while the robust design ensures reliable performance in demanding applications such as manufacturing plants, oil and gas facilities, and commercial buildings. With dimensions of 2.430 inches (A), 4.700 inches (B), and 4.750 inches (C), this fitting integrates seamlessly into existing systems without requiring additional modifications.
  • Hub size: 2-1/2" NPT for secure threading into enclosures
  • Jacket range: 2.580–2.840 inches for Teck and ACWU cables
  • Pop-on design eliminates disassembly for faster installation
  • Stainless steel grounding ring provides 360° long-term contact
  • Tapered neoprene bushing ensures watertight seal in vertical runs

Specifications

Color
Silver
Material
Aluminum
Series
STAR TECK / 10464 Series
Series
STAR TECK
Size
2.5 Inches
Size
2-1/2 Inches
Size
2-1/2 inch hub, 2.580-2.840 inch jacket range
Standard
UL E38947, CSA 23086, CSA 4484
Type
Teck Cable Fittings
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
2.9400 L
Package Weight (Metric)
1.3340 kg
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1256-S

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Star Teck steel jacketed fitting. Hub size of 2-1/2 inches. Range over jacket from 2.580 - 2.840 inches.

ST250-478S

Star Teck steel jacketed fitting. Hub size of 2-1/2 inches. Range over jacket from 2.580 - 2.840 inches.
Star Teck aluminum jacketed cable fitting. Hub size of 3 inches. Range over jacket from 2.790 - 3.060 inches.

ST300-479

Star Teck aluminum jacketed cable fitting. Hub size of 3 inches. Range over jacket from 2.790 - 3.060 inches.
Star Teck aluminum fitting PVC coated. Hub size of 3 inches. Range over jacket from 2.790 - 3.060 inches.

ST300-479PVC

Star Teck aluminum fitting PVC coated. Hub size of 3 inches. Range over jacket from 2.790 - 3.060 inches.
Star Teck steel jacketed fitting. Hub size of 3 inches. Range over jacket from 2.790 - 3.060 inches.

ST300-479S

Star Teck steel jacketed fitting. Hub size of 3 inches. Range over jacket from 2.790 - 3.060 inches.
Star Teck aluminum jacketed cable fitting. Hub size of 3 inches. Range over jacket from 3.000 - 3.270 inches.

ST300-480

Star Teck aluminum jacketed cable fitting. Hub size of 3 inches. Range over jacket from 3.000 - 3.270 inches.

Frequently Asked Questions

What material is the bushing made of for ST250-478?

For the ST250-478, the bushing is made of Neoprene, as it falls within the ST200 to ST400 range.

What is the NPT thread length for ST250-478?

The NPT thread length ("C") for the ST250-478 connector is 1.280 inches.

What is the overall length of the ST250-478 connector?

The overall length ("A") of the ST250-478 connector is 4.70 inches.

What NEMA enclosure types are available for this connector?

The connector is available as Type 4X for aluminum and stainless steel versions, and Type 4 for zinc plated steel versions.

What hazardous location certifications does this product have?

It is certified for Class I, Class II Group EFG, Class III, Ex E IIC, and Class I, Zone 1, AEx E II. It is also suitable for Class I, II, III Div 2 per NEC.

What type of cable is the ST250-478 listed for?

The ST250-478 cable connector is listed for use with Metal Clad Cables (Type MC).

What are the main materials of the ST250-478 connector?

The body and gland nut are aluminum, grounding and retaining rings are stainless steel, the bushing is neoprene, and the O-ring is nitrile.

What is the minimum throat diameter for ST250-478?

The minimum throat diameter for the ST250-478 cable connector is 2.461 inches.

What is the cable jacket range for ST250-478?

The range over the cable jacket for ST250-478 is between 2.580 inches and 2.840 inches.

What is the NPT hub size for the ST250-478 connector?

The NPT hub size for the ST250-478 cable connector is 2 1/2-8.

How to Install Star Teck Cable Fittings (ST250-478 Series)

This guide details the installation of Star Teck cable fittings, including cable preparation and proper sealing. WARNING: Disconnect power before installation. CAUTION: Product should be installed by a qualified electrician in accordance with national and local electrical codes.

Estimated time: 15m

Tools needed:

Hacksaw, Wire strippers, Wrench, Torque wrench

Supplies needed:

Star Teck Cable Fitting, Armored Cable

  1. Select the Appropriate Fitting

    Choose the correct Star Teck cable fitting based on the enclosure and the specific armored cable being used. Refer to the product table in the documentation for appropriate cable ranges and specifications.

  2. Prepare the Armored Cable

    First, determine the required working length of the conductor inside the enclosure or device. Carefully remove a portion of the cable's outer jacket to expose the armor. Use a hacksaw to cut the armor, then trim the outer jacket to achieve the exposed armor strip length specified in the product table. CAUTION: Exercise extreme care to avoid nicking or cutting the conductor insulation during this process.

  3. Insert Cable into the Gland Nut

    Feed the prepared cable through the gland nut opening of the fitting. Push the cable until its armor firmly contacts the internal end stop of the fitting, as illustrated in Figure 3 of the documentation.

  4. Secure and Seal the Gland Nut

    Tighten the gland nut until an appropriate seal is achieved or to the maximum torque specified in the product table. Ensure the bushing seals evenly around the cable's outer jacket and that the cable remains centered within the fitting to obtain an optimal and secure seal, as shown in Figure 4.

Frequently Asked Questions about ABB - Installation Products

How are Thomas and Betts products typically installed?

Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.

What accessories are available for Thomas and Betts products?

Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.

What environmental ratings do Thomas and Betts products have?

Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.

What communication protocols do Thomas and Betts products support?

Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.

What are the key features of Thomas and Betts products?

Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.

What are the main product lines offered by Thomas and Betts?

Thomas and Betts offers a comprehensive range of product lines including electrical connectors, cable management systems, grounding and bonding solutions, and industrial automation components. Their products are designed for durability and reliability in demanding industrial environments, ensuring optimal performance and safety across various applications.

What technical support does Thomas and Betts offer?

Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.

What industries and applications are Thomas and Betts products used for?

Thomas and Betts products are utilized across various industries including electrical construction, industrial automation, telecommunications, and utilities. Their extensive range of cord and cable fittings, electrical boxes, and metal framing systems are designed for applications that require durability and reliability in harsh environments, ensuring optimal performance in both permanent and temporary installations.

What certifications and standards do Thomas and Betts products comply with?

Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.

What are the main product lines offered by Ocal?

Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.