ABB - Installation Products PL 4/0-6538 - Tin Plated Copper Compression Lug, 4/0 Stranded Copper. Installing Die U28RT. Length 5-3/16 inch. Pad 1-3/64 inch wide x 3-1/16 inch long x 1/8 inch thick. (1) 5/8 inch diameter hole and (1) 5/16 inch Radius Slot on 1 inch to 1-3/4 inch Center. Barrel 1-9/16 inch long. Sealed Barrel.
ABB - Installation Products

PL 4/0-6538

UPC: 783786741465


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Overview

The ABB Installation Products PL 4/0-6538 is a tin-plated copper compression lug designed for 4/0 stranded copper conductors. This lug features a sealed barrel construction, ensuring reliable and protected connections in demanding electrical applications. The pad dimensions are 1-3/64 inch wide by 3-1/16 inch long, with a thickness of 1/8 inch, providing ample surface area for secure mounting. It is equipped with a 5/8 inch diameter hole and a 5/16 inch radius slot, positioned on a 1 inch to 1-3/4 inch center, offering versatile mounting options. The barrel length is 1-9/16 inches, and it requires the U28RT installation die for proper crimping. This lug is suitable for applications where robust and durable electrical connections are paramount. The tin plating offers enhanced corrosion resistance, extending the lifespan of the connection. Its substantial construction and specific hole configurations make it ideal for power distribution, industrial machinery, and other heavy-duty electrical systems. SKU: PL 4/0-6538. UNSPSC Code: 39121409.
  • Tin-plated copper construction for corrosion resistance
  • Designed for 4/0 stranded copper conductors
  • Sealed barrel for enhanced connection integrity
  • Pad dimensions: 1-3/64" W x 3-1/16" L x 1/8" T
  • Features a 5/8" diameter hole and 5/16" radius slot

Specifications

Connection
Compression
Finish
Tin Plated
Housing Material
Copper
Insulation
None
Size
Length 5.187 inch
Special Features
Marked with Conductor Sizes and Die References. Barrel Sealed. One .625 Diameter hole, One .312 Radius Slot
Type
Compression Lug Two Hole Slotted
Wire Size
4/0 STR AWG
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
0.1800 L
Package Weight (Metric)
0.0820 kg
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Frequently Asked Questions

What size stranded copper conductor does this lug accommodate?

This ABB compression lug is designed for 4/0 stranded copper conductors.

What is the required installation die for this lug?

The required installation die for the PL 4/0-6538 lug is the U28RT.

What are the dimensions of the mounting pad?

The mounting pad measures 1-3/64 inches wide by 3-1/16 inches long and is 1/8 inch thick.

What types of holes are present on the lug pad?

The lug pad features a 5/8 inch diameter hole and a 5/16 inch radius slot.

What is the length of the barrel on this compression lug?

The barrel length of the PL 4/0-6538 lug is 1-9/16 inches.

Does this lug have a sealed barrel design?

Yes, this ABB compression lug features a sealed barrel construction for enhanced connection integrity.

Frequently Asked Questions about ABB - Installation Products

What technical support does ABB - Installation Products offer?

ABB - Installation Products offers comprehensive technical support through a dedicated technical support hotline at 888-385-1221 (Option 1), available 7:00 a.m. - 5:00 p.m. CST, Monday-Friday. Their support services include emergency services, on-site support, remote diagnostics, installation assistance, equipment assessments, and repair coordination. Customers can also access technical resources via email at [email protected].

What are the main product lines offered by ABB - Installation Products?

ABB - Installation Products offers a comprehensive range of electrical distribution and protection solutions, including panelboards like ReliaGear® and ProLine, circuit monitoring systems, softstarters, and modular bus bar systems. Key product lines cover low voltage applications with specialized offerings such as the SMISSLINE TP flexible power distribution bus system, Ekip UP protection and metering relays, and enclosed/open softstarters for industrial and commercial sectors.

What are the key features of ABB - Installation Products products?

ABB - Installation Products feature advanced, user-friendly design elements optimized for industrial applications. Key features include 2-in-1 Push-in Spring connection technology allowing ferruled and rigid cable connections, tool-free mounting, robust vibration and shock-proof design, and front-accessible terminals. The products deliver high connection capacities up to 18.5 kW, support motor starting solutions, provide short-circuit fuseless protection to 100 kA, and enable faster, more intuitive installation with one-hand mounting and automated wiring capabilities.

What environmental ratings do ABB - Installation Products products have?

ABB - Installation Products offer robust environmental ratings across multiple standards, including IP54 to IP66 protection levels and NEMA Type 1 to Type 4X enclosures. These ratings ensure superior protection against dust, water, and corrosion for both indoor and outdoor industrial applications, with certifications that meet stringent environmental performance requirements.

What accessories are available for ABB - Installation Products products?

ABB - Installation Products offers a comprehensive range of accessories designed to enhance functionality and connectivity across industrial control systems. Key accessories include auxiliary contact blocks, signaling contacts, shunt trips, undervoltage releases, electronic timers, interlocks, interface relays, terminal blocks, and connection accessories. These accessories are compatible with SMISSLINE TP plug-in distribution systems and Unifix AD busbar systems, allowing for easy installation and configuration of manual motor starters, circuit breakers, and other electrical components.

What is ABB - Installation Products's warranty policy?

ABB - Installation Products offers a standard 1-year factory warranty for most installation products, with options to extend warranty coverage up to 5 years for specific product lines like low voltage circuit breakers. Extended warranty requires online registration through ABB's Extended Warranty Tool, which verifies product application and provides additional coverage for manufacturing defects and factory-mounted accessories.

What industries and applications are ABB - Installation Products products used for?

ABB - Installation Products serve critical electrical infrastructure needs across diverse industries including Energy, Manufacturing, Power Generation, HVAC, Marine, Food & Beverage, Mining, Pulp & Paper, Water Treatment, and Automotive. Their products cover essential applications such as switchgear, power distribution systems, circuit protection, digital control technologies, and drive systems, engineered for high-reliability environments with a strong emphasis on safety, efficiency, and sustainability.

What communication protocols do ABB - Installation Products products support?

ABB - Installation Products support a comprehensive range of industrial communication protocols, including Modbus RTU, PROFIBUS DP, PROFINET, EtherNet/IP, CANopen, DeviceNet, and IEC 61850. These protocols enable flexible connectivity across multiple industrial automation platforms, with high-speed data transmission capabilities up to 100 Mbps and support for various network topologies.

How are ABB - Installation Products products typically installed?

ABB - Installation Products are installed through a professional, systematic process emphasizing fast, intuitive wiring and tool-free mounting. Typical installation involves precise equipment verification, secure electrical connections, and comprehensive testing, including foundation frame assessment, busbar and cable connections, earthing system establishment, and thorough pre-commissioning functional tests to ensure optimal performance and reliability.

What certifications and standards do ABB - Installation Products products comply with?

ABB - Installation Products products meet rigorous international certifications including UL (United States), CSA (Canada), CE (European Community), UKCA (United Kingdom), EAC (Russia), and C-Tick (Australia & New Zealand). Our products comply with critical standards such as IEC 60947 series for low-voltage switchgear, functional safety standards EN 61800-5-2 and ISO 13849-1, ensuring high performance and reliability across industrial installation applications.