ABB Installation Products 02509200 200 Amp, 15/25kV, Long Bi-Metal Contact - 200 - #4 Stranded or Compressed. #3 Solid or…
UPC: 783786363049
Contact for Pricing
Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.
Overview
- 200 Amp, 15/25 kV voltage rating for medium-voltage applications.
- Long Bi-Metal Contact Repair Elbow with extended length for increased reach.
- Net gain of 3-1/4 inches in length for repair and connection flexibility.
- Compatible with #4 Stranded or Compressed conductors.
- Compatible with #3 Solid or Compact conductors.
Specifications
Amperage Rating | 200 A |
Connection | Compression |
Housing Material | Bi-Metal |
Size | 3-1/4 inch long |
Type | Contact Long |
Voltage Rating | 15 to 25 kV |
Wire Size | #4 STR/COMPR AWG , #3 SOL/COMPT AWG |
Package Dimensions (L x W x H) | 0.01 IN x 0.01 IN x 0.01 IN |
Package Dimensions (L x W x H) | 0.0254 cm x 0.0254 cm x 0.0254 cm |
Package Weight (Imperial) | 0.7500 L |
Package Weight (Metric) | 0.3400 kg |
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Frequently Asked Questions
What items are included in the 02509XXX kit?
Each kit contains one 02509XXX connector and one Crimp Chart CC-0020.
What repair elbows are compatible with these units?
These units are designed for use with 167/168ELR and 273/274ELR repair elbows.
What conductor types are compatible with these connectors?
The connectors are designed for use with both aluminum and copper conductors.
What materials are 02509XXX bi-metallic connectors made from?
These bi-metallic connectors feature a copper tip section and a universal aluminum crimp barrel.
What conductor sizes are compatible with 02509200?
Product 02509200 is compatible with #4 stranded/compressed and #3 solid/compressed conductors.
What is the product 02509200?
The 02509200 is a 15/25kV 200A Loadbreak ELR Bi-Metal Contact.
What is the product 02509200?
The 02509200 is a 15/25kV 200A Loadbreak ELR Bi-Metal Contact.
What items are included in the 02509XXX kit?
Each kit contains one 02509XXX connector and one Crimp Chart CC-0020.
What repair elbows are compatible with these units?
These units are designed for use with 167/168ELR and 273/274ELR repair elbows.
What conductor types are compatible with these connectors?
The connectors are designed for use with both aluminum and copper conductors.
How to Install Elastimold 273ELR/274ELR Loadbreak Elbow Connectors
This guide provides instructions for the installation and initial setup of Elastimold 273ELR and 274ELR Loadbreak Elbow Connectors, designed for terminating UD cable and connecting to 25kV class loadbreak bushings.
Estimated time: 1h 30m
Tools needed:
Pin wrench, Hotstick (live-line tool), Wire brush, Crimp tool, Torque wrench, Suitable voltage sensing device, Wire strippers
Supplies needed:
Elastimold 273ELR/274ELR Elbow Connector Housing, Compression Lug (e.g., 02509XXX series), Probe, Elastimold-supplied lubricant, UD cable, No. 14 AWG (2.5mm) copper wire, Grounding connector, HV insulated cap(s) or connector(s)
- De-energize Apparatus and Train Cable
WARNING: Ensure all apparatus is de-energized before beginning installation or removal of parts. Only competent personnel trained in high voltage electrical equipment safety practices should perform this installation. Train the UD cable to ease future operation, ensuring a minimum of 20 inches beyond the end of the cable pad mount transformer. For new installations, cut any excess cable squarely at the center line of the bushing.
- Prepare Cable for Lug Installation
Unwrap and bind the concentric neutral wires 9-1/2 inches back from the end of the cable (for 02509XXX compression lugs). Carefully remove the shield and insulation from the cable end, cutting squarely and taking care not to nick the conductor. Wire brush the bare aluminum conductors immediately and install the compression lug. Rotate the lug to spread the inhibitor. Position the compression lug so its contact threaded hole aligns with the bushing bore. Crimp the lug according to the crimp chart, starting at the crimp line mark and rotating 180 degrees for each successive crimp. Carefully wipe any excessive inhibitor from the outside of the lug and cable. Remove the insulation shield as shown in the product diagram. Bevel the insulation end a maximum of 1/8 inch. Thoroughly clean the insulation to remove all traces of conductive residue.
- Assemble Elbow Housing and Probe
Lubricate the cable insulation and the inside of the elbow housing with the supplied lubricant. DO NOT SUBSTITUTE other lubricants, as they may be harmful. Keep insulation clean. Slide the elbow connector onto the cable using a back-and-forth twisting motion. Wipe off any excess grease. Align the elbow with the compression lug's threaded hole. Thread the probe into the lug by hand, ensuring not to cross-thread. The probe should turn freely for approximately four turns before becoming snug. Tighten the probe with a wrench until the wrench bends, indicating proper torque.
- Connect Concentric Neutral to Ground
Insert one end of a separate No. 14 AWG (2.5mm) copper wire or equivalent through the grounding eye on the elbow. Twist it tightly, taking care not to damage the eye. Twist all neutral wires together with the wire from the grounding eye. Connect this twisted assembly to ground using an appropriate connector, ensuring adequate slack in the wires for elbow operation.
- Connect Elbow to Bushing Plug
WARNING: Lubricate the receptacle portion of the elbow connector and the mating bushing only if the transformer and elbow are known to be de-energized. Securely fasten a hotstick to the loadbreak connector pulling eye. Place the elbow connector receptacle area over the bushing plug, inserting the elbow male contact (arc follower portion) into the bushing until the first slight resistance is felt. Immediately push the elbow home with a fast, firm, straight motion to engage the internal lock on the elbow and bushing interface. Apply sufficient force to ensure the internal lock is engaged. If the product was supplied with a protective shipping cover, remove it and replace it with the appropriate HV insulated cap or connector before submerging or energizing the circuit.
Frequently Asked Questions about ABB - Installation Products
How are Thomas and Betts products typically installed?
Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.
What accessories are available for Thomas and Betts products?
Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.
What environmental ratings do Thomas and Betts products have?
Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.
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Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.
What are the key features of Thomas and Betts products?
Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.
What are the main product lines offered by Thomas and Betts?
Thomas and Betts offers a comprehensive range of product lines including electrical connectors, cable management systems, grounding and bonding solutions, and industrial automation components. Their products are designed for durability and reliability in demanding industrial environments, ensuring optimal performance and safety across various applications.
What technical support does Thomas and Betts offer?
Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.
What industries and applications are Thomas and Betts products used for?
Thomas and Betts products are utilized across various industries including electrical construction, industrial automation, telecommunications, and utilities. Their extensive range of cord and cable fittings, electrical boxes, and metal framing systems are designed for applications that require durability and reliability in harsh environments, ensuring optimal performance in both permanent and temporary installations.
What certifications and standards do Thomas and Betts products comply with?
Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.
What are the main product lines offered by Ocal?
Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.