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ABB - Installation Products K656CY-DP0600536 - 600 Amp, 15/25 kV, Deadbreak Separable Y Joint package 3-Way with Test Point, (2) Sides Cable Insulation Diameter G - 0.760 inch to 0.950 inch. Aluminum Compression Lug. Conductor Size AWG Compressed Stranded 2/0 or Compacted Solid 3/0. (1) Side Cable Insulation Diameter K - 1.090 inch to 1.310 inch. Aluminum Compression Lug. Conductor Size kcmil Compressed Stranded 450 or Compacted Solid 550. Includes SG1 - Cold-Shrinkable Seal with Copper Rod and Crimp Connector.

ABB Installation Products K656CY-DP0600536 600 Amp, 15/25 kV, Deadbreak Separable Y Joint package 3-Way with Test Point, (2) Sides…

UPC: 075114359627


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Contact for Pricing

Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.

Overview

This ABB Installation Products K656CY-DP0600536 is a 600 Amp, 15/25 kV Deadbreak Separable Y Joint package designed for reliable power distribution in medium voltage applications. The package includes a 3-way configuration with a test point for enhanced diagnostics and maintenance, allowing for safe energized testing and system monitoring without service interruption. It accommodates two sides with cable insulation diameters ranging from 0.760 to 0.950 inches, utilizing aluminum compression lugs for conductor sizes AWG 2/0 compressed stranded or 3/0 compacted solid. The third side is configured for cable insulation diameters from 1.090 to 1.310 inches, also employing aluminum compression lugs for conductor sizes 450 kcmil compressed stranded or 550 kcmil compacted solid. The kit is complete with an SG1 cold-shrinkable seal featuring a copper rod and crimp connector, ensuring a secure, moisture-resistant, and durable connection with long-term reliability. The deadbreak design allows for safe installation and maintenance under energized conditions, reducing downtime and enhancing operational safety. This Y joint package is suitable for underground and aerial medium voltage cable systems where robust and safe cable terminations are essential. SKU: K656CY-DP0600536. UNSPSC: 39121421.
  • 600 Amp, 15/25 kV rating for medium voltage applications
  • 3-Way Deadbreak Separable Y Joint configuration
  • Includes test point for diagnostic capabilities
  • Accommodates two cable sides with insulation diameter 0.760"-0.950" (2/0 AWG Stranded / 3/0 AWG Solid)
  • Accommodates one cable side with insulation diameter 1.090"-1.310" (450 kcmil Stranded / 550 kcmil Solid)

Specifications

Amperage Rating
600 A
Application
Compact Design is suitable for small vaults and manholes
Color
Black
Conductor Range
2/0 STR/COMPR AWG , 3/0 SOL/COMPT AWG , 450 kcmil , 550 kcmcil
Connection
Compression
Connection Type
Deadbreak Separable
Current Rating
600 A
Environmental Conditions
All Weather Conditions
Insulation
True
Length
37.27 in
Length
946.658 mm
Material
Housing - EPDM-Rubber
Material
Aluminum
Poles
3-Way
Series
K656CY
Size
Cable Insulation Diameter G: 0.760-0.950 inch, K: 1.090-1.310 inch
Special Features
Fully Shielded, Fully Submersible, 100 Percent Peroxide Cured EPDM Molded Rubber
Standard
ANSI/IEEE Standard 386
Temperature Rating, Maximum
149 F
Temperature Rating, Maximum
65 C
Temperature Rating, Minimum
-40 F
Temperature Rating, Minimum
-40 C
Type
Deadbreak Separable Wye Joint
Voltage Rating
15 to 25 kV
Voltage Rating
15/25 kV
Width
8.12 in
Width
206.248 mm
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
1.0000 L
Package Weight (Metric)
0.4540 kg
600 Series Elbows with IEEE 386 Capacitive Test Points, 600 Amp, 15kV, Test and Ground Connector Kit, Insulated Cap. 200ECS Cold-Shrinkable Jacket Seal Included. Cable Insulation Diameter 0.850 inch to 1.050 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 4/0 /Compacted Solid 250 /mmSquared Compact 125.

656ETP-H0270-DRG-S

600 Series Elbows with IEEE 386 Capacitive Test Points, 600 Amp, 15kV, Test and Ground Connector Kit, Insulated Cap. 200ECS Cold-Shrinkable Jacket Seal Included. Cable Insulation Diameter 0.850 inch to 1.050 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 4/0 /Compacted Solid 250 /mmSquared Compact 125.
Single cable clamp 150-300mm2 for power terminal type 5

45000034

Single cable clamp 150-300mm2 for power terminal type 5
25/28kV, 200 Amp, Elbow Connector, Loadbreak, No Sealing Kit, No Test Point, Cable Insulation Diameter .635-.905 inches, Bi-Metal Lug, Conductor Size #2 Stranded/Compressed or #1 Compact/Solid.

261LR-B5220

25/28kV, 200 Amp, Elbow Connector, Loadbreak, No Sealing Kit, No Test Point, Cable Insulation Diameter .635-.905 inches, Bi-Metal Lug, Conductor Size #2 Stranded/Compressed or #1 Compact/Solid.
15KV, 200 Amp, Loadbreak Elbow with Sealing Jacket, Cable Insulation Diameter 0.890 inch to 1.220 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed-Stranded 1/0, Solid-Compact 2/0.

161LRJS-D5240

15KV, 200 Amp, Loadbreak Elbow with Sealing Jacket, Cable Insulation Diameter 0.890 inch to 1.220 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed-Stranded 1/0, Solid-Compact 2/0.
15-25kV 600 Series Deadbreak Separable Wye Joint Package (3-Way) with Test Point, Cable Insulation Diameter 0.980 inch to 1.180 inch. Aluminum Compression Lug. Conductor Size AWG Compressed Stranded #2 or Compacted Solid #1.

K656CY-J0220

15-25kV 600 Series Deadbreak Separable Wye Joint Package (3-Way) with Test Point, Cable Insulation Diameter 0.980 inch to 1.180 inch. Aluminum Compression Lug. Conductor Size AWG Compressed Stranded #2 or Compacted Solid #1.
35kV 600 Series Deadbreak Elbow with Test Point (with Insulated Plug, Cap, Stud, Lug and Cable Adapter). Aluminum Compression Lug. Cable Insulation Diameter 1.515 inch to 1.780 inch. Conductor Size kcmil Compressed Stranded 450 /Compacted Solid 500/550.

756LR-N0320

35kV 600 Series Deadbreak Elbow with Test Point (with Insulated Plug, Cap, Stud, Lug and Cable Adapter). Aluminum Compression Lug. Cable Insulation Diameter 1.515 inch to 1.780 inch. Conductor Size kcmil Compressed Stranded 450 /Compacted Solid 500/550.
15-25kV 600 Series Deadbreak Separable Straight Joint Package (2-Way) with Test Point. Cable Insulation Diameter 0.980 inch to 1.180 inch. Aluminum Compression Lug. Conductor Size AWG Compressed Stranded #2 or Compacted Solid #1.

K656I-J0220

15-25kV 600 Series Deadbreak Separable Straight Joint Package (2-Way) with Test Point. Cable Insulation Diameter 0.980 inch to 1.180 inch. Aluminum Compression Lug. Conductor Size AWG Compressed Stranded #2 or Compacted Solid #1.
600 Amp, 15/25KV, Separable Wye Joint Package, 3-Way with Test Point, Cable Insulation Diameter 0.850 inch to 1.050 inch. Aluminum Compression Lug. Conductor Size AWG Compressed Stranded 4/0 /Solid 250 /mmSquared 126.67. Cold-Shrinkable Seal with Copper Braid and Constant Force Spring Included.

K656CY-H0270-SG3

600 Amp, 15/25KV, Separable Wye Joint Package, 3-Way with Test Point, Cable Insulation Diameter 0.850 inch to 1.050 inch. Aluminum Compression Lug. Conductor Size AWG Compressed Stranded 4/0 /Solid 250 /mmSquared 126.67. Cold-Shrinkable Seal with Copper Braid and Constant Force Spring Included.

Frequently Asked Questions

Are grounding and sealing kits recommended for installation?

Yes, sealing and grounding kits are highly recommended for a safe installation.

What is the maximum operating voltage for 15kV class?

For the 15kV voltage class, the maximum phase-to-ground operating voltage is 8.3kV, and phase-to-phase is 14.4kV.

Does the K656CY have a test point?

Yes, the K656CY separable wye joint includes an integral capacitive test point.

Is the K656CY joint submersible?

Yes, the K656CY joint is fully shielded and fully submersible.

What is the maximum operating voltage for 25kV class?

For the 25kV voltage class, the maximum phase-to-ground operating voltage is 16.2kV, and phase-to-phase is 28kV.

What items are included in a complete K656CY joint package?

A complete joint package includes an insulated bus bar, straight receptacle housing, retaining rings, cable size adapters, lugs, bolts, and washers.

What is the continuous current rating?

The continuous current rating for both 15kV and 25kV voltage classes is 600 Amps.

What is the K656CY product used for?

The K656CY is a 3-way disconnectable cable joint used to join cables. It is suitable for small vaults, manholes, and direct-buried applications.

What items are included in a complete K656CY joint package?

A complete joint package includes an insulated bus bar, straight receptacle housing, retaining rings, cable size adapters, lugs, bolts, and washers.

What is the K656CY product used for?

The K656CY is a 3-way disconnectable cable joint used to join cables. It is suitable for small vaults, manholes, and direct-buried applications.

How to Install K656 Series Deadbreak Receptacles

This guide provides detailed instructions for the safe and proper installation of K656 series deadbreak receptacles, including cable preparation, crimping, and final assembly for high voltage applications.

Estimated time: 2h

Tools needed:

Hex wrench, Torque wrench with 15/16 inch socket, Wire brush (for aluminum cable), Cable stripping tools (for jacket, semi-con, insulation), Rag, Approved safety solvent, Assembly tool (650ATY or 600RRT)

Supplies needed:

Lubricant (supplied or ELASTIMOLD approved), No. 14 AWG copper wire (or equivalent), HV insulated cap(s) or connector(s), Conductive copper strip (for flat metallic tape shielded cable)

  1. Prepare for Installation and Inspect Components

    Ensure all apparatus is de-energized before beginning installation. Inspect all components for damage, proper rating, and compatibility with mating parts. Confirm the package contents are complete and undamaged. Read the entire instructions before proceeding and gather all required tools. DANGER: All apparatus must be de-energized during installation or removal of part(s). Do not touch or move energized products in the work area. This product should be installed only by competent personnel trained in good safety practices involving high voltage electrical equipment.

  2. Prepare the Cable and Slide Initial Components

    Wipe the outer jacket of the cable clean for a distance of 38 inches. Cut the cable end squarely to ensure maximum available length for crimp growth. If using an ECS grounding device, slide the ECS tube onto the cable a distance of 38 inches. Then, slide the receptacle housing onto the cable a distance of 30 inches.

  3. Perform Cable Specific Preparation

    Follow the specific cable preparation procedure based on your cable type. For Jacketed Concentric Neutral Cable (Part A), remove the cable jacket 13-3/4 inches from the end, bend neutral wires back, and remove the semi-con 10-1/4 inches from the end. For Flat Metallic Tape Shielded Cable with Semi-con Shield (Part B), remove the outer jacket 13-3/4 inches from the end, remove the tape shield 11-1/4 inches from the end, and remove the semi-con shield 10-1/4 inches from the end. In both cases, bevel the insulation end at a 45-degree angle approximately 1/4 inch back and thoroughly clean the insulation with an approved safety solvent, wiping from the cable end toward the outer jacket.

  4. Install Cable Adapter and Retaining Ring

    Apply supplied or ELASTIMOLD approved lubricant sparingly along the prepared cable and generously inside the cable adapter. Slide the adapter, small end first, over the cable with a twisting motion until its end is flush with the tape marker (if applicable). Remove any protruding cable insulation by cutting it even with the end of the cable adapter, ensuring not to cut or nick the adapter or conductor. The exposed conductor should measure 4 3/4 to 5 inches. Assemble the aluminum retaining ring over the conductor and snug it firmly against the cable adapter. Using the provided hex wrench, tighten the socket head screw hand tight. Confirm the exposed conductor now measures 4 3/8 to 4 3/4 inches.

  5. Crimp the Connector

    Remove the protective cap from the crimp connector. If using aluminum cable, wire brush the conductor and immediately fully insert it into the crimp connector, which contains inhibitor. Measure the distance from the end of the connector to the holding collar; it should be 6 3/4 to 7 inches. Confirm the bolt holes in the crimp connectors are positioned properly to align with the bolt holes of the mating part. Crimp the connectors following the instructions packaged with them, rotating each crimp 90 or 180 degrees. After crimping, re-measure the distance from the end of the connector to the holding collar, ensuring it is still 6 3/4 to 7 inches.

  6. Assemble and Torque Bolts

    Assemble the washers and bolt in the following order: flat washer against the spade contact, Belleville washer (concave side down), then the hex-head bolt. Hand tighten all bolts. Clean and lubricate the splice area. Using a torque wrench with a 15/16 inch socket, tighten all bolts to 50 to 60 ft. lbs. Do not attempt to move or reposition any part of the assembly after the bolts are tightened.

  7. Install Receptacle Housing and Vent

    Apply supplied or ELASTIMOLD approved lubricant generously to the outside of the cable adapter, the splice section, and the inside mating surface of the receptacle housing. Slide the receptacle housing over the cable adapter and up to the edge of the interface. Insert the nylon venting rod (supplied). Use an assembly tool (650ATY or 600RRT) to slowly slide the receptacle housing completely over the splice section. Once fully seated, remove the venting rod. WARNING: If using the 600RRT tool, do not place your hand on the threaded rod or guide shaft with the assembly tool in place.

  8. Complete Grounding and Final Checks

    If an ECS grounding device is used, complete its installation according to its specific instructions. Connect a short length of No. 14 AWG copper wire (or equivalent) to the grounding eyes of the housings, making a small loop and twisting tightly without damaging the eye. Connect this wire to ground. Check all cable adapters to ensure they are located properly and remove all vinyl tape markers. Remember to repeat steps 4 through 7 for any remaining cables to be joined.

Frequently Asked Questions about ABB - Installation Products

How are Thomas and Betts products typically installed?

Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.

What accessories are available for Thomas and Betts products?

Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.

What environmental ratings do Thomas and Betts products have?

Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.

What communication protocols do Thomas and Betts products support?

Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.

What are the key features of Thomas and Betts products?

Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.

What are the main product lines offered by Thomas and Betts?

Thomas and Betts offers a comprehensive range of product lines including electrical connectors, cable management systems, grounding and bonding solutions, and industrial automation components. Their products are designed for durability and reliability in demanding industrial environments, ensuring optimal performance and safety across various applications.

What technical support does Thomas and Betts offer?

Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.

What industries and applications are Thomas and Betts products used for?

Thomas and Betts products are utilized across various industries including electrical construction, industrial automation, telecommunications, and utilities. Their extensive range of cord and cable fittings, electrical boxes, and metal framing systems are designed for applications that require durability and reliability in harsh environments, ensuring optimal performance in both permanent and temporary installations.

What certifications and standards do Thomas and Betts products comply with?

Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.

What are the main product lines offered by Ocal?

Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.