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ABB - Installation Products K655LR-M0380-S - 600 Series Elbow with insulated plug, cap, stud, lug and cable adapter, 15/25KV, Cable Insulation Diameter 1.370 inch to 1.630 inch. Aluminum Compression Lug. Conductor Size kcmil Compressed/Stranded 700/750 or Compact/Solid 900. 200ECS Jacket Seal Included.

ABB Installation Products K655LR-M0380-S 600 Series Elbow with insulated plug, cap, stud, lug and cable adapter, 15/25KV, Cable…

UPC: 783786657148


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Installation InstructionsSpecification SheetManufacturer Product Website

Contact for Pricing

Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.

Overview

The ABB K655LR-M0380-S 600 Series Elbow Connector is a high-voltage cable termination accessory engineered for 15/25kV medium-voltage systems. This deadbreak elbow integrates an insulated plug, cap, stud, lug, and cable adapter into a single assembly, providing a fully shielded, submersible connection for outdoor and underground installations. The connector accommodates cable insulation diameters from 1.370 inch to 1.630 inch, making it ideal for large cross-section cables in power distribution, substations, and industrial facilities. The aluminum compression lug supports conductor sizes of 700/750 kcmil (compressed/stranded) or 900 kcmil (compact/solid), ensuring low-resistance connections and long-term reliability. The included 200ECS jacket seal enhances moisture resistance and mechanical integrity, critical for harsh environments. The 600A current rating and 15/25kV voltage class meet ANSI/IEEE Standard 386 requirements, providing a robust solution for medium-voltage cable terminations. Designed for compatibility with standard hand tools, the K655LR-M0380-S can be easily connected or disconnected in a de-energized state. The fully molded rubber housing and peroxide-cured EPDM materials deliver exceptional durability and environmental resistance. This product is part of ABB’s Installation Products line, a trusted manufacturer in electrical infrastructure solutions, ensuring reliable performance in critical applications.
  • Voltage Rating: 15/25 kV, Current Rating: 600 A
  • Cable Insulation Diameter: 1.370 inch to 1.630 inch
  • Aluminum Compression Lug for 700/750 kcmil (compressed/stranded) or 900 kcmil (compact/solid) conductors
  • Includes 200ECS jacket seal for moisture resistance and mechanical integrity
  • Fully shielded, submersible design for outdoor and underground installations

Specifications

Amperage Rating
600 A
Application
Designed to provide Fully Shielded, Dead-Front Submersible Cable Connections to High-Voltage Apparatus
Color
Black
Conductor Range
700 to 750 kcmil , 900 kcmil
Connection Type
Compression Lug
Environmental Conditions
Fully Submersible
Insulation
True
Length
13 in
Length
330.2 mm
Material
Aluminum
Material
Housing - EPDM-Rubber
Series
600 Series
Size
Cable Insulation Diameter 1.370 inch to 1.630 inch
Special Features
Fully shielded, fully submersible molded rubber housing. 100 Percent peroxide-cured construction includes insulation and conductive EPDM materials. Can be easily connected or disconnected using standard hand tools and equipment in a de-energized state. Optional accessories allow visible external separation, by-pass, isolation, dead-ending, grounding, and testing as well as adding taps, surge arrestors, and fault current indicators
Standard
ANSI/IEEE Standard 386
Temperature Rating, Maximum
149 F
Temperature Rating, Maximum
65 C
Temperature Rating, Minimum
-40 F
Temperature Rating, Minimum
-40 C
Type
Deadbreak Elbow Connector
Voltage Rating
15 to 25 kV
Voltage Rating
15/25 kV
Width
10.36 in
Width
263.144 mm
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
7.2500 L
Package Weight (Metric)
3.2890 kg
600 Series Elbows with IEEE 386 Capacitive Test Points, 600 Amp, 15kV, Test and Ground Connector Kit, Insulated Cap. Cable Insulation Diameter 1.370 inch to 1.630 inch. Aluminum Compression Lug. Conductor Size Compressed Stranded 700/750 kcmil or Compacted Solid 900 kcmil.

656ETP-M0380-DRG

600 Series Elbows with IEEE 386 Capacitive Test Points, 600 Amp, 15kV, Test and Ground Connector Kit, Insulated Cap. Cable Insulation Diameter 1.370 inch to 1.630 inch. Aluminum Compression Lug. Conductor Size Compressed Stranded 700/750 kcmil or Compacted Solid 900 kcmil.
Single cable clamp 150-300mm2 for power terminal type 5

45000034

Single cable clamp 150-300mm2 for power terminal type 5
600 Amp, 15/25kV, 600 Series Deadbreak, Elbow with Insulated Plug, Cap, Stud, Lug and Cable Adapter. Aluminum Compression Lug. Cable Insulation Diameter 0.980 inch to 1.180 inch. Conductor Size AWG Compressed/Stranded 4/0 or kcmil Compact/Solid 250 or mm2 Compact 125.

K655LR-J0270

600 Amp, 15/25kV, 600 Series Deadbreak, Elbow with Insulated Plug, Cap, Stud, Lug and Cable Adapter. Aluminum Compression Lug. Cable Insulation Diameter 0.980 inch to 1.180 inch. Conductor Size AWG Compressed/Stranded 4/0 or kcmil Compact/Solid 250 or mm2 Compact 125.
600 Amp, 15/25kV, 600 Series Deadbreak, Elbow with Insulated Plug, Cap, Stud, Lug and Cable Adapter. Aluminum Compression Lug. Cable Insulation Diameter 0.850 inch to 1.050 inch. Conductor Size AWG Compressed Stranded 1/0 or Compacted Solid 2/0.

K655LR-H0240

600 Amp, 15/25kV, 600 Series Deadbreak, Elbow with Insulated Plug, Cap, Stud, Lug and Cable Adapter. Aluminum Compression Lug. Cable Insulation Diameter 0.850 inch to 1.050 inch. Conductor Size AWG Compressed Stranded 1/0 or Compacted Solid 2/0.
600 Amp, 15/25kV, 600 Series Deadbreak, Elbow with Insulated Plug, Cap, Stud, Lug and Cable Adapter. Aluminum Compression Lug. Cable Insulation Diameter 0.980 inch to 1.180 inch. Conductor Size kcmil Compressed/Stranded 500 or Compact/Solid 600 or mm2 Compact 250/300.

K655LR-J0330

600 Amp, 15/25kV, 600 Series Deadbreak, Elbow with Insulated Plug, Cap, Stud, Lug and Cable Adapter. Aluminum Compression Lug. Cable Insulation Diameter 0.980 inch to 1.180 inch. Conductor Size kcmil Compressed/Stranded 500 or Compact/Solid 600 or mm2 Compact 250/300.
600 Series Elbow with insulated plug, cap, stud, lug and cable adapter, 15/25KV, 600 Amp, Dead Break, Cable Insulation Diameter 0.760 inch to 0.950 inch. Aluminum Compression Lug. Conductor Size AWG Compressed/Stranded 2/0 or Solid/Compact 3/0 or mm2 70.

K655LR-G0250

600 Series Elbow with insulated plug, cap, stud, lug and cable adapter, 15/25KV, 600 Amp, Dead Break, Cable Insulation Diameter 0.760 inch to 0.950 inch. Aluminum Compression Lug. Conductor Size AWG Compressed/Stranded 2/0 or Solid/Compact 3/0 or mm2 70.
600 Series Elbow with insulated plug, cap, stud, lug and cable adapter, 15/25KV, 600 Amp, Dead Break, Cable Insulation Diameter 0.760 inch to 0.950 inch. Aluminum Compression Lug. Conductor Size AWG Compressed/Stranded 3/0 or Solid/Compact 4/0 or mm2 95.

K655LR-G0260

600 Series Elbow with insulated plug, cap, stud, lug and cable adapter, 15/25KV, 600 Amp, Dead Break, Cable Insulation Diameter 0.760 inch to 0.950 inch. Aluminum Compression Lug. Conductor Size AWG Compressed/Stranded 3/0 or Solid/Compact 4/0 or mm2 95.
600 Amp, 15/25kV, 600 Series Deadbreak, Elbow with Insulated Plug, Cap, Stud, Lug and Cable Adapter. Aluminum Compression Lug. Cable Insulation Diameter 0.980 inch to 1.180 inch. Conductor Size kcmil Compressed/Stranded 350 or Compact/Solid 400 or mm2 Compact 185.

K655LR-J0300

600 Amp, 15/25kV, 600 Series Deadbreak, Elbow with Insulated Plug, Cap, Stud, Lug and Cable Adapter. Aluminum Compression Lug. Cable Insulation Diameter 0.980 inch to 1.180 inch. Conductor Size kcmil Compressed/Stranded 350 or Compact/Solid 400 or mm2 Compact 185.

Frequently Asked Questions

What is the maximum operating voltage for this elbow connector?

The elbow connector is rated for 15kV and 28kV voltage classes. For the 15kV class, the maximum phase-to-ground operating voltage is 8.3kV, and for the 28kV class, it is 16.2kV.

What conductor sizes can this elbow connector accommodate?

It can be used with conductor sizes ranging from #2 AWG to 1250 kcmil for both aluminum and copper conductors.

What is the insulation diameter range for compatible cables?

The elbow connector is compatible with cables having insulation diameters ranging from 0.640 inches to 1.935 inches.

What is the continuous current rating of this connector?

The connector has a continuous current rating of 600 Amps.

Can this connector be used in submerged applications?

Yes, the K655LR features a fully shielded, fully submersible molded rubber housing.

What standards does this deadbreak elbow connector meet?

The K655LR elbow connector meets ANSI/IEEE Standard 386, Latest Revision.

What is the impulse withstand rating for the 28kV voltage class?

For the 28kV voltage class, the impulse withstand rating is 140kV BIL (1.2 x 50 microsecond wave).

What is required for metallic tape shield or drain wire cables?

When used on metallic tape shield or drain wire cable, an ECS cable seal grounding device is recommended.

What is the AC one-minute withstand voltage for the 15kV class?

For the 15kV voltage class, the AC one-minute withstand voltage is 34kV.

What is the AC one-minute withstand voltage for the 28kV class?

For the 28kV voltage class, the AC one-minute withstand voltage is 45kV.

How to Install 655/675LR and K655/K675LR Deadbreak Elbow Connectors

This guide provides detailed instructions for the safe installation, wiring, and initial setup of 655/675LR and K655/K675LR Deadbreak Elbow Connectors, designed for 15kV and 25kV class systems.

Estimated time: 1h 30m

Tools needed:

Wire strippers, Knife or utility blade, Measuring tape or ruler, Wire brush (for aluminum conductors), Crimping tool, Torque wrench, Hotstick, Suitable voltage sensing device

Supplies needed:

655/675LR or K655/K675LR Elbow Connector, Cable Adapter, Compression Lug, Insulating Plug (if used as mating part), Lubricant (silicone type recommended), Threaded Stud (if mating part not equipped), Grounding wire (at least No. 14 AWG Copper equivalent), Suitable connector for grounding wire, Waterproofing material for cable jacket, Tape marker

  1. De-energize Apparatus and Position Cable

    DANGER: All apparatus must be de-energized during installation or removal of parts. Do not touch or move energized products. Assemble the cable in its final position with enough slack for elbow removal. For concentric neutral cable, unwind the neutral wires. Cut the cable 1-3/4 inches (45mm) from the centerline of the mating product.

  2. Clean and Prepare Cable

    Clean the outer surface of the cable a distance of 24 inches (610mm) or up to the bent back concentric neutral wires. Remove the outer jacket (if applicable) and prepare the cable according to the specific cable type (e.g., Unishield, Jacketed, Non-Jacketed, Flat Metallic Tape Shield, Fabric Tape Shield, Longitudinally Corrugated Shield) as detailed in the product documentation, ensuring correct dimensions for insulation, semi-con shield, and tape marker placement.

  3. Install Cable Adapter

    Bevel the end of the cable insulation at a 45-degree angle, approximately 1/4 inch (6mm) back. Thoroughly clean and then lubricate the cable insulation, always working toward the semi-con shield. Install the cable adapter, small end first, until it is flush with the edge of the tape marker.

  4. Prepare Conductor and Crimp Compression Lug

    Remove the protruding cable insulation by cutting it even with the end of the cable adapter. Do not cut or nick the cable adapter or the conductor. The exposed conductor length must be between 4-1/4 inches and 4-9/16 inches (108mm-116mm). For copper conductors, fully insert the conductor into the compression lug. For aluminum conductors, wire brush the conductor and immediately fully insert it. Measure the 'Check Dimension' before crimping (must be less than 6-3/8 inches). Crimp the compression lug following the supplied instructions. Wipe all excess inhibitor from the lug and cable adapter. After crimping, the distance from the lug end to the cable adapter should be 6-3/8 inches to 7-1/8 inches (162mm-181mm).

  5. Install Elbow Connector

    Lubricate the cable adapter and the inside of the elbow cable entrance. Install the elbow onto the cable adapter until it cannot advance further. Ensure the cable adapter remains flush with the tape marker; if not, reposition it. Remove the tape marker.

  6. Connect Elbow to Mating Part

    DANGER: Do not connect or disconnect mating products while energized. Do not energize while disconnected. Remove protective caps from both the elbow and the mating part. Hand tighten the threaded stud (supplied with the elbow) into the mating part if it is not already equipped with one. Clean and lubricate both the elbow and the mating part with the supplied lubricant, keeping surfaces clean.

  7. Secure Elbow to Mating Part

    Push the elbow onto the mating part, carefully aligning the hole in the compression lug with the stud on the mating part. For the opposite end of the elbow, clean and lubricate the mating part. Insert this mating part into the elbow, engage the threads, and hand tighten. Torque the mating part according to its specific instructions.

  8. Install Insulating Plug Cap (If Applicable)

    If an insulating plug is used as a mating part, clean and lubricate the inner surface of the voltage detection cap. Place the cap on the elbow and push down hard until it snaps into place. Proceed to the voltage test directions.

  9. Ground the Cable Shield

    Insert one end of a grounding wire (with ampacity at least equivalent to No. 14 AWG Copper) through the grounding eye and twist to make a small loop, taking care not to damage the eye. Connect this wire to ground using a suitable connector. The cable shield must be grounded either through a grounding device (following its instructions) or an alternate method. It is also recommended to waterproof the cable jacket at this point to prevent moisture ingress.

  10. Perform Voltage Test

    CAUTION: The voltage test point is a capacitance device, not directly connected to the conductor. Do not use conventional voltage measuring equipment. Remove the test point cap with a hotstick, peeling it off at an angle. Test with a suitable sensing device designed for capacitive test points to determine if the cable is energized. Contamination or incorrect equipment can give false readings; treat the elbow as energized until 'no voltage' is confirmed by other means. After testing, clean and lubricate the inside surface of the cap with silicone lubricant and replace it on the test point.

Frequently Asked Questions about ABB - Installation Products

How are Thomas and Betts products typically installed?

Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.

What accessories are available for Thomas and Betts products?

Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.

What environmental ratings do Thomas and Betts products have?

Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.

What communication protocols do Thomas and Betts products support?

Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.

What are the key features of Thomas and Betts products?

Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.

What are the main product lines offered by Thomas and Betts?

Thomas and Betts offers a comprehensive range of product lines including electrical connectors, cable management systems, grounding and bonding solutions, and industrial automation components. Their products are designed for durability and reliability in demanding industrial environments, ensuring optimal performance and safety across various applications.

What technical support does Thomas and Betts offer?

Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.

What industries and applications are Thomas and Betts products used for?

Thomas and Betts products are utilized across various industries including electrical construction, industrial automation, telecommunications, and utilities. Their extensive range of cord and cable fittings, electrical boxes, and metal framing systems are designed for applications that require durability and reliability in harsh environments, ensuring optimal performance in both permanent and temporary installations.

What certifications and standards do Thomas and Betts products comply with?

Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.

What are the main product lines offered by Ocal?

Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.