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ABB - Installation Products FSS 5035 - Flood-Seal 3-Wire Insulating Covers-Single Main and Twin Tap, Main conductor range #2-1500 kcmil, Taps range #14-500 kcmil. Includes Cap (FSS 1000 CAP) and Twin Rocket (CST 3136) and Silicone Grease and Instruction Sheet.

ABB Installation Products FSS 5035 Flood-Seal 3-Wire Insulating Covers-Single Main and Twin Tap, Main conductor range…

UPC: 783786725274


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Overview

The ABB Flood-Seal FSS 5035 is a 3-wire insulating cover system designed for secure and weatherproof electrical connections in industrial and commercial applications. This system accommodates a single main conductor ranging from #2 to #1500 kcmil, alongside twin taps with a conductor range of #14 to #500 kcmil. The FSS 5035 includes the FSS 1000 CAP and CST 3136 Twin Rocket connector, providing a complete solution for reliable insulation and environmental protection. Engineered for durability, the FSS 5035 features a silicone grease-filled design to prevent moisture ingress, corrosion, and electrical faults. The system is ideal for outdoor and harsh environment installations where reliable insulation and long-term performance are critical. The insulating covers are constructed from high-quality insulating materials, ensuring consistent protection against environmental factors such as water, dust, and corrosive elements. The FSS 5035 is part of the Flood-Seal series, known for its straightforward installation process. The included instruction sheet guides users through the correct application of silicone grease, cutting of the rocket sleeve and cap to match the cable size, and proper assembly. The system supports a variety of cable sizes, with clear markings for precise sizing, including ranges for #14 to #10, #8 to #4, #4 to 2/0, 2/0 to 250, 300 to 400, and 500 kcmil. Applications for the FSS 5035 include power distribution systems, industrial machinery, commercial buildings, and outdoor electrical installations where reliable insulation and environmental resistance are required. The system ensures secure termination points, minimizing the risk of electrical faults and ensuring operational continuity in demanding conditions.
  • Accommodates main conductors from #2 to #1500 kcmil and twin taps from #14 to #500 kcmil
  • Includes FSS 1000 CAP and CST 3136 Twin Rocket connector for complete installation
  • Silicone grease-filled design prevents moisture ingress and corrosion
  • Clear cable size markings for precise sizing and easy installation
  • Ideal for outdoor and harsh environment electrical connections

Specifications

Application
Watertight Splice Applications. Rated 600 Volts - built for Heavy-Duty Loads
Color
Black
Conductor Range
#2 AWG , 1500 kcmil , #14 AWG , 500 kcmil , 400 kcmil
Length
6-3/4 in
Material
Santoprene Rubber
Special Features
Sizes for most conductors, perfrect for Copper or Aluminum Conductors ranging from #14 AWG to 1500 kcmil. Easy to Install. Waterproof. Eliminate taping to significantly reduce labor and material cost of splice preparation
Standard
RUS Accepted
Type
Insulating Cover - End Caps - 3 Wires
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
0.5600 L
Package Weight (Metric)
0.2540 kg
Flood Seal Submersible Splice Cover, Aluminum and Copper Conductor Range 14-500, Insulation .150-1.75, Length 7-5/8 inch, with Service Entrance Splice - 850 size, Gray 2/0 Conductor A and B

FSS500L W/X 1 U 2020

Flood Seal Submersible Splice Cover, Aluminum and Copper Conductor Range 14-500, Insulation .150-1.75, Length 7-5/8 inch, with Service Entrance Splice - 850 size, Gray 2/0 Conductor A and B
Insulating Covers-FSS Series, copper conductor range 14-500, aluminum conductor range 14-500, cable insulation diam range .150-1.175, length 4-7/8 inch, Bagged

FSS 500 BAGGED

Insulating Covers-FSS Series, copper conductor range 14-500, aluminum conductor range 14-500, cable insulation diam range .150-1.175, length 4-7/8 inch, Bagged
Replacement Rocket For Aluminum Flood Seal - RAB 1/0. 1-5/16 inch x 27/64 inch outside Diameter.

FSS 1/0 CAP

Replacement Rocket For Aluminum Flood Seal - RAB 1/0. 1-5/16 inch x 27/64 inch outside Diameter.
Submersible Splice Kit, 2-Wires - Contains EPDM Insulating Rocket and Cap Cut at #8- #4 Ring, Two Aluminum Compression Lugs for #4 Stranded Wire, Four 1/4 inch Stainless Steel Flat Washers, Two 1/4 inch Stainless Steel Lock Washers, Two 1/4-20 Stainless Steel Nuts, Two 1/4-20 x 3/4 inch full thread Bolts and Silicone Grease.

FSS 500 LPSCC

Submersible Splice Kit, 2-Wires - Contains EPDM Insulating Rocket and Cap Cut at #8- #4 Ring, Two Aluminum Compression Lugs for #4 Stranded Wire, Four 1/4 inch Stainless Steel Flat Washers, Two 1/4 inch Stainless Steel Lock Washers, Two 1/4-20 Stainless Steel Nuts, Two 1/4-20 x 3/4 inch full thread Bolts and Silicone Grease.
Flood Seal, In Line Splice Aluminum/Copper, Greater than 1000 Volts, Rubber Rocket Insulation. Based on cut - several possible outlet sizes AWG Ranging from 8 to 500. Includes 2 Stainless Steel Bolts 1/4-20 X .750 inch, 4 Stainless Steel Flat washers 1/4 inch, 2 Stainless Steel Lock Washers 1/4 inch, 2 Stainless Steel Nuts 1/4 inch and Silicone Grease HM58.

FSS 500 LPSCC-1

Flood Seal, In Line Splice Aluminum/Copper, Greater than 1000 Volts, Rubber Rocket Insulation. Based on cut - several possible outlet sizes AWG Ranging from 8 to 500. Includes 2 Stainless Steel Bolts 1/4-20 X .750 inch, 4 Stainless Steel Flat washers 1/4 inch, 2 Stainless Steel Lock Washers 1/4 inch, 2 Stainless Steel Nuts 1/4 inch and Silicone Grease HM58.
Rubber Rocket Insulation with Inside Sealing Rings, Less than 1000 Volts, Non Current Carrying. Material Santoprene. Overall Length before cut 2.888 inches. Based on cut - several possible outlet sizes AWG Ranging from 250 to 14 (120-1.5mmsq).

FSS 20 CAP (T)

Rubber Rocket Insulation with Inside Sealing Rings, Less than 1000 Volts, Non Current Carrying. Material Santoprene. Overall Length before cut 2.888 inches. Based on cut - several possible outlet sizes AWG Ranging from 250 to 14 (120-1.5mmsq).
Flood Seal Cap with Liner, Length 2-7/8 inch. Six Rings - Sizes #14 to 250 kcmil (1.5 to 120 mm2). Santoprene.

FSS 20 CAP

Flood Seal Cap with Liner, Length 2-7/8 inch. Six Rings - Sizes #14 to 250 kcmil (1.5 to 120 mm2). Santoprene.
Flood-Seal Insulating Covers-FSS Series, copper conductor range 14-2/0, aluminum conductor range 14-2/0, cable insulation diam range .150-.600, length 3-5/8 inch

FSS 20 L

Flood-Seal Insulating Covers-FSS Series, copper conductor range 14-2/0, aluminum conductor range 14-2/0, cable insulation diam range .150-.600, length 3-5/8 inch

Frequently Asked Questions

What conductor sizes does the FSS 5035 accommodate?

The FSS 5035 accommodates a main conductor range of #2 to #1500 kcmil and tap conductors ranging from #14 to #500 kcmil.

What components are included with the FSS 5035?

The FSS 5035 includes the FSS 1000 CAP, the CST 3136 Twin Rocket, silicone grease, and an instruction sheet.

What type of connections does the FSS 5035 support?

The FSS 5035 is designed for 3-wire connections, supporting a single main conductor and twin tap conductors.

How to Install the FSS 5035 Flood-Seal Twin Tap Cover

This guide provides instructions for installing the Thomas & Betts FSS 5035 Flood-Seal Twin Tap Cover, designed to maintain watertight and full insulating value for direct buried, underground network tap connections. Installation must be performed by trained installers following all applicable local, state, and national electrical codes, installation standards, and safety rules to prevent danger of electric shock.

Estimated time: 30m

Tools needed:

Cutting tool, Wire strippers

Supplies needed:

FSS 5035 Flood-Seal Twin Tap Cover, Electrical cable, Silicone grease, Electrical connector

  1. Select Correct Cable Size

    Identify and select the appropriate cable size for your application. Refer to the provided cable size charts (e.g., 14-10 SL, 8-4, 2-2/0, 3/0-250, 300-400, 500) to ensure compatibility with the FSS 5035 cover.

  2. Prepare the Rocket Sleeve and Cap

    Using a cutting tool, carefully cut off the Rocket Sleeve and Cap at the tip of the arrow. Ensure that the correct cable size marking remains visible on the opened Rocket and Cap sections.

  3. Prepare the Cable End

    Wipe the cable clean to remove any dirt or moisture. Bevel the end of the cable insulation to facilitate easier installation into the sleeve. Apply a generous amount of silicone grease to the end of the cable and to the cut opening of the insulating sleeve.

  4. Insert the Cable

    Carefully insert the prepared cable into the insulating sleeve until the cable end extends beyond the sleeve. Ensure a snug fit.

  5. Strip Cable Insulation

    Strip the insulation from the end of the cable to expose the conductor. Repeat this stripping process for the cap end of the cable if it's a twin tap application, ensuring the conductor is ready for connection.

  6. Install the Electrical Connector

    Install the appropriate electrical connector (tap or splice) onto the bared conductor(s) according to the connector manufacturer's instructions. Ensure a secure and proper connection.

  7. Seal and Close the Cover

    Apply silicone grease to the entire open edge of the Rocket sleeve. Carefully slide the Cap and Rocket sleeve together, ensuring a complete and watertight seal around the installed connector and cables. Verify that the cover is fully closed and sealed.

Frequently Asked Questions about ABB - Installation Products

How are Thomas and Betts products typically installed?

Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.

What accessories are available for Thomas and Betts products?

Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.

What environmental ratings do Thomas and Betts products have?

Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.

What communication protocols do Thomas and Betts products support?

Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.

What are the key features of Thomas and Betts products?

Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.

What are the main product lines offered by Thomas and Betts?

Thomas and Betts offers a comprehensive range of product lines including electrical connectors, cable management systems, grounding and bonding solutions, and industrial automation components. Their products are designed for durability and reliability in demanding industrial environments, ensuring optimal performance and safety across various applications.

What technical support does Thomas and Betts offer?

Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.

What industries and applications are Thomas and Betts products used for?

Thomas and Betts products are utilized across various industries including electrical construction, industrial automation, telecommunications, and utilities. Their extensive range of cord and cable fittings, electrical boxes, and metal framing systems are designed for applications that require durability and reliability in harsh environments, ensuring optimal performance in both permanent and temporary installations.

What certifications and standards do Thomas and Betts products comply with?

Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.

What are the main product lines offered by Ocal?

Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.