ABB - Installation Products FSS 5010 - Flood-Seal 3-Wire Insulating Covers-Twin tap, conductor range A 14-500, range B 14-2/0 range C 14-280 Kit Contains (1) Flood Seal Cap with Liner, Length 3-59/64 inch. Seven Rings - Sizes #14 to 500 kcmil (1.5 to 240 mm2). Santoprene. and (1) Flood Seal Twin/Streetlight Insulating Sleeves, 2/0 - #14, EPDM Rubber, Overall Length 4-27/64 inch. and Silicone Grease.
ABB - Installation Products

FSS 5010

UPC: 783786725267


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Overview

The ABB FSS 5010 Flood-Seal 3-Wire Insulating Covers Kit provides durable insulation and environmental protection for electrical conductor splices in outdoor, utility, and industrial applications. This kit includes one Flood Seal Cap with Liner (3-59/64 inch length) and seven insulating rings sized for conductor ranges from #14 to 500 kcmil (1.5 to 240 mm²), all constructed from Santoprene. It also includes one Flood Seal Twin/Streetlight Insulating Sleeve (2/0 to #14, 4-27/64 inch overall length) made from EPDM rubber, along with silicone grease for enhanced sealing performance. The Santoprene and EPDM materials deliver excellent resistance to UV exposure, ozone, and extreme temperatures, ensuring long-term reliability in harsh conditions. The included silicone grease improves sealing effectiveness and extends component lifespan by preventing moisture ingress and corrosion. Designed for streetlight, utility, and industrial installations, the FSS 5010 simplifies splice protection with pre-sized components that match common conductor gauges. Installation involves selecting the correct cut-off ring based on cable size, applying silicone grease, and assembling the components over prepared conductors. This kit reduces the risk of electrical faults and downtime by maintaining insulation integrity in outdoor environments.
  • Kit includes Flood Seal Cap with Liner (3-59/64 inch) and seven insulating rings for #14 to 500 kcmil conductors
  • Flood Seal Twin/Streetlight Insulating Sleeve (2/0 to #14, 4-27/64 inch) made from EPDM rubber
  • Santoprene and EPDM materials resist UV, ozone, and extreme temperatures
  • Includes silicone grease for enhanced sealing and corrosion prevention
  • Pre-sized components simplify installation for streetlight, utility, and industrial applications

Specifications

Application
Watertight Splice Applications. Rated 600 Volts - built for Heavy-Duty Loads
Color
Black
Conductor Range
#14 to 500 kcmil , #14 to 2/0 AWG , #14 to 280 kcmil
Length
3-1/8 in
Material
Santoprene Rubber
Special Features
Sizes for most conductors, perfrect for Copper or Aluminum Conductors ranging from #14 AWG to 1500 kcmil. Easy to Install. Waterproof. Eliminate taping to significantly reduce labor and material cost of splice preparation
Standard
RUS Accepted
Type
Insulating Cover - End Caps
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
0.1700 L
Package Weight (Metric)
0.0770 kg
Flood Seal 4-Wire Tin Plated Aluminum Mechanical Connector With Rocket/cap, 2 Positions On Both Sides. Includes (4) Steel Hex Screw (Allen Screw). Connector 1 inch x 1/2 inch x 1-3/8 inch. Taps 5/16-24 UNF-2B.

FSS 42-212 AH

Flood Seal 4-Wire Tin Plated Aluminum Mechanical Connector With Rocket/cap, 2 Positions On Both Sides. Includes (4) Steel Hex Screw (Allen Screw). Connector 1 inch x 1/2 inch x 1-3/8 inch. Taps 5/16-24 UNF-2B.
Flood-Seal 3-Wire Insulating Covers-Single Main and Twin Tap, Main conductor range #2-1500 kcmil, Taps range #14-500 kcmil. Includes Cap (FSS 1000 CAP) and Twin Rocket (CST 3136) and Silicone Grease and Instruction Sheet.

FSS 5035

Flood-Seal 3-Wire Insulating Covers-Single Main and Twin Tap, Main conductor range #2-1500 kcmil, Taps range #14-500 kcmil. Includes Cap (FSS 1000 CAP) and Twin Rocket (CST 3136) and Silicone Grease and Instruction Sheet.
Insulating Covers-FSS Series, copper conductor range 14-500, aluminum conductor range 14-500, cable insulation diam range .150-1.175, length 4-7/8 inch, Bagged

FSS 500 BAGGED

Insulating Covers-FSS Series, copper conductor range 14-500, aluminum conductor range 14-500, cable insulation diam range .150-1.175, length 4-7/8 inch, Bagged
Replacement Rocket For Aluminum Flood Seal - RAB 1/0. 1-5/16 inch x 27/64 inch outside Diameter.

FSS 1/0 CAP

Replacement Rocket For Aluminum Flood Seal - RAB 1/0. 1-5/16 inch x 27/64 inch outside Diameter.
Submersible Splice Kit, 2-Wires - Contains EPDM Insulating Rocket and Cap Cut at #8- #4 Ring, Two Aluminum Compression Lugs for #4 Stranded Wire, Four 1/4 inch Stainless Steel Flat Washers, Two 1/4 inch Stainless Steel Lock Washers, Two 1/4-20 Stainless Steel Nuts, Two 1/4-20 x 3/4 inch full thread Bolts and Silicone Grease.

FSS 500 LPSCC

Submersible Splice Kit, 2-Wires - Contains EPDM Insulating Rocket and Cap Cut at #8- #4 Ring, Two Aluminum Compression Lugs for #4 Stranded Wire, Four 1/4 inch Stainless Steel Flat Washers, Two 1/4 inch Stainless Steel Lock Washers, Two 1/4-20 Stainless Steel Nuts, Two 1/4-20 x 3/4 inch full thread Bolts and Silicone Grease.
Flood Seal, In Line Splice Aluminum/Copper, Greater than 1000 Volts, Rubber Rocket Insulation. Based on cut - several possible outlet sizes AWG Ranging from 8 to 500. Includes 2 Stainless Steel Bolts 1/4-20 X .750 inch, 4 Stainless Steel Flat washers 1/4 inch, 2 Stainless Steel Lock Washers 1/4 inch, 2 Stainless Steel Nuts 1/4 inch and Silicone Grease HM58.

FSS 500 LPSCC-1

Flood Seal, In Line Splice Aluminum/Copper, Greater than 1000 Volts, Rubber Rocket Insulation. Based on cut - several possible outlet sizes AWG Ranging from 8 to 500. Includes 2 Stainless Steel Bolts 1/4-20 X .750 inch, 4 Stainless Steel Flat washers 1/4 inch, 2 Stainless Steel Lock Washers 1/4 inch, 2 Stainless Steel Nuts 1/4 inch and Silicone Grease HM58.
Rubber Rocket Insulation with Inside Sealing Rings, Less than 1000 Volts, Non Current Carrying. Material Santoprene. Overall Length before cut 2.888 inches. Based on cut - several possible outlet sizes AWG Ranging from 250 to 14 (120-1.5mmsq).

FSS 20 CAP (T)

Rubber Rocket Insulation with Inside Sealing Rings, Less than 1000 Volts, Non Current Carrying. Material Santoprene. Overall Length before cut 2.888 inches. Based on cut - several possible outlet sizes AWG Ranging from 250 to 14 (120-1.5mmsq).
Flood Seal Cap with Liner, Length 2-7/8 inch. Six Rings - Sizes #14 to 250 kcmil (1.5 to 120 mm2). Santoprene.

FSS 20 CAP

Flood Seal Cap with Liner, Length 2-7/8 inch. Six Rings - Sizes #14 to 250 kcmil (1.5 to 120 mm2). Santoprene.

Frequently Asked Questions

What conductor sizes does the FSS 5010 support?

The kit includes insulating rings for conductor ranges from #14 to 500 kcmil (1.5 to 240 mm²).

What materials are used in the FSS 5010 kit?

The kit uses Santoprene for the insulating rings and EPDM rubber for the insulating sleeve.

Is silicone grease included with the FSS 5010 kit?

Yes, the kit includes silicone grease for enhanced sealing performance.

What is the length of the Flood Seal Cap in the FSS 5010 kit?

The Flood Seal Cap with Liner has a length of 3-59/64 inches.

What is the length of the Flood Seal Twin/Streetlight Insulating Sleeve?

The Flood Seal Twin/Streetlight Insulating Sleeve has an overall length of 4-27/64 inches.

What are the compatible applications for the FSS 5010 kit?

The FSS 5010 kit is designed for outdoor streetlight, utility, and industrial applications.

How to Install the Flood-Seal® Tap Cover FSS 5010

This guide provides step-by-step instructions for installing the Flood-Seal® Tap Cover FSS 5010, designed to create watertight and fully insulated direct buried or underground network tap connections. WARNING: Danger of Electric Shock! Installation must be performed by trained installers in accordance with all applicable local, state, and national electrical codes, installation standards, and safety rules.

Estimated time: 15m

Tools needed:

Cutting tool (e.g., utility knife), Pencil

Supplies needed:

Flood-Seal® Tap Cover FSS 5010, Silicone grease, Electrical connector (appropriate for cable size), Cable

  1. Select Correct Cut-Off Ring

    Select the correct cut-off ring on the rocket sleeve and cap that corresponds to the specific cable being used. Refer to the markings for #14 to #10 (SL), #8 to #4, #4 to 2/0, #2 to 1/0, 2/0-250, 300-400, or 500 cable sizes.

  2. Cut Rocket Sleeve and Cap

    Cut off the rocket sleeve and cap at the tip of the arrow, ensuring that the correct cable size marking remains visible on the now opened rocket and cap.

  3. Apply Grease and Slide Over Cable

    Apply silicone grease to the interior surfaces of the cut rocket and cap. Then, carefully slide the cut rocket and cap over the prepared cable.

  4. Prepare Cable Insulation

    Pencil mark the cable insulation to indicate the precise area for the installation of the electrical connector.

  5. Install Electrical Connector

    Install the appropriate electrical connector onto the prepared cable according to the connector manufacturer's instructions.

  6. Seal Rocket and Cap

    Apply silicone grease to the open edge of the rocket. Then, slide the rocket and cap together firmly to create a complete and watertight seal around the connector.

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