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ABB - Installation Products FSK 1/0 R 2 - Aluminum Flood-Seal Compression Splice Kits, wire range 1/0 STR CPT COMP AL-CU to #2 STR CPT COMP AL-CU, Kit contains Splice, FSS 20 Cover and Cap, Silicone Grease and Instruction Sheet.

ABB Installation Products FSK 1/0 R 2 Aluminum Flood-Seal Compression Splice Kits, wire range 1/0 STR CPT COMP AL-CU to #2 STR…

UPC: 783786847884


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Contact for Pricing

Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.

Overview

The ABB FSK 1/0 R 2 Aluminum Flood-Seal Compression Splice Kit is a precision-engineered solution for joining 1/0 STR CPT COMP AL-CU to #2 STR CPT COMP AL-CU conductors in industrial and commercial electrical systems. This kit includes a compression splice, FSS 20 cover and cap, silicone grease, and an instruction sheet, ensuring a complete and reliable connection. Designed for aluminum-to-copper transitions, the flood-seal design provides moisture resistance and long-term corrosion protection, critical for outdoor and underground applications. The compression splice ensures a secure, low-resistance joint that meets NEC and ANSI C119.4 requirements for wire range compatibility. Ideal for power distribution, renewable energy systems, and industrial machinery where durable, weatherproof splices are essential. The included FSS 20 cover and cap provide additional insulation and environmental sealing, while the prefilled silicone grease enhances conductivity and prevents oxidation. The radiating rib design of the cover dissipates heat, centers the watertight insulating cover, and seals perfectly every time. Compact size allows installation on up to 4/0 AWG cable in 10 inches of space using UT 3 M or UT 3 tools. This kit is part of ABB’s Installation Products line, known for reliability in harsh electrical environments.
  • Precision-engineered for 1/0 to #2 AL-CU wire range
  • Flood-seal design with moisture resistance and corrosion protection
  • Includes FSS 20 cover, cap, silicone grease, and instruction sheet
  • Meets NEC and ANSI C119.4 requirements
  • Radiating rib design for heat dissipation and perfect sealing

Specifications

Application
Dual-Rated Kits approved for a Wide Range of Aluminum or Copper Connections
Conductor Range
1/0 to #2 AWG
Connection
Compression
Insulation
Yes
Material
Aluminum
Number Of Conductors
2
Special Features
Prefilled with Oxide-Inhibitor and capped to prevent oxidation and keep out moisture. All kits Include one Submersible Splice Cover and one Aluminum Compression Splice to ensure a fully insulated, watertight repair splice, no tape required
Type
Compression Splice Service Entrance Insulated
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
0.1200 L
Package Weight (Metric)
0.0540 kg
Tin-Plated Aluminum Tapered Reducing Splices, 1/0 Stranded AL-CU to #2 Stranded AL-CU, installing dies 5/8, 8A, BG, 296. Length 3 inch. Outside Diameter 5/8 inch. Oil Stop. Oxide Inhibitor. Red Cap, Yellow Cap.

ATC 1/0 R 2 TN

Tin-Plated Aluminum Tapered Reducing Splices, 1/0 Stranded AL-CU to #2 Stranded AL-CU, installing dies 5/8, 8A, BG, 296. Length 3 inch. Outside Diameter 5/8 inch. Oil Stop. Oxide Inhibitor. Red Cap, Yellow Cap.
Power Distribution Block (1) 2/0-14 AWG Primary (6) 4-14 AWG Secondary Power Distribution Blocks are made of high strength, high-conductivity aluminum alloy and are mounted in a high-strength glass-filled polyester base. Each block can stand alone or combine with other blocks to form a multi-block set.

AS-K1-H6

Power Distribution Block (1) 2/0-14 AWG Primary (6) 4-14 AWG Secondary Power Distribution Blocks are made of high strength, high-conductivity aluminum alloy and are mounted in a high-strength glass-filled polyester base. Each block can stand alone or combine with other blocks to form a multi-block set.
Aluminum splice, type SA, tin plated, 500 kcmil.

SA500-2

Aluminum splice, type SA, tin plated, 500 kcmil.
Aluminum Straight Reducing Splice, Wire size 800-600 KCMIL. Length 8-1/4 inch, Diameter 1-5/8 inch. Bore Depth 4-1/16 inch on 1-5/8 inch Diameter end and 3-47/64 inch on the 1 inch Diameter end. Dies 140H, 474, 342, 724m 1 1/2H, 1 5/8. 900 Compact, 750-900 kcmil AL-CU, 636 (30/19), 715.5 (54/7) ACSR. 600 kcmil AL-CU, 477 (26.7), 556.5 (18/1) ACSR. Oil Stop. Oxide Inhibitor, (1) 800 Blue Cap, (1) 600 Black Cap.

AC 800 R 600

Aluminum Straight Reducing Splice, Wire size 800-600 KCMIL. Length 8-1/4 inch, Diameter 1-5/8 inch. Bore Depth 4-1/16 inch on 1-5/8 inch Diameter end and 3-47/64 inch on the 1 inch Diameter end. Dies 140H, 474, 342, 724m 1 1/2H, 1 5/8. 900 Compact, 750-900 kcmil AL-CU, 636 (30/19), 715.5 (54/7) ACSR. 600 kcmil AL-CU, 477 (26.7), 556.5 (18/1) ACSR. Oil Stop. Oxide Inhibitor, (1) 800 Blue Cap, (1) 600 Black Cap.
Copper Flood-Seal In-Line Compression Splice Kits, includes Insulating Cover Cap and Rocket, (1) Tin Plated Copper Straight Splice - Standard barrel, wire size #1 Stranded CU, Length 1-7/8 inch, Installing Dies TB, 37. Dimple. No Center Stop. CSA. UL listed. Silicone Grease and Instruction Sheet.

ULCK 1

Copper Flood-Seal In-Line Compression Splice Kits, includes Insulating Cover Cap and Rocket, (1) Tin Plated Copper Straight Splice - Standard barrel, wire size #1 Stranded CU, Length 1-7/8 inch, Installing Dies TB, 37. Dimple. No Center Stop. CSA. UL listed. Silicone Grease and Instruction Sheet.
Copper Flood-Seal In-Line Compression Splice Kits, conductor size 3/0 Copper, includes Splice, Insulating Cap and Rocket, Silicone Grease.

ULCK 3/0

Copper Flood-Seal In-Line Compression Splice Kits, conductor size 3/0 Copper, includes Splice, Insulating Cap and Rocket, Silicone Grease.
Insulated Aluminum Service Entrance Compression Splices - U 5/8 inch die series - longer length 3-1/4 inch long, Conductor A: Yellow, 1/0 Stranded, 1/0 compact, 1/0 compressed, Conductor B: Red, #2 Stranded, #2 compact, #2 compressed, Aluminum to Copper Conductors.

U102-YR

Insulated Aluminum Service Entrance Compression Splices - U 5/8 inch die series - longer length 3-1/4 inch long, Conductor A: Yellow, 1/0 Stranded, 1/0 compact, 1/0 compressed, Conductor B: Red, #2 Stranded, #2 compact, #2 compressed, Aluminum to Copper Conductors.
Insulated Aluminum Service Entrance Compression Splices - U 5/8 inch die series - longer length 3-1/4 inch long, Conductor A: Yellow, 1/0 Stranded, 1/0 compact, 1/0 compressed, Conductor B: Orange, #4 Stranded, #4 compact, #4 compressed. Aluminum to Copper Conductors.

U104-YO

Insulated Aluminum Service Entrance Compression Splices - U 5/8 inch die series - longer length 3-1/4 inch long, Conductor A: Yellow, 1/0 Stranded, 1/0 compact, 1/0 compressed, Conductor B: Orange, #4 Stranded, #4 compact, #4 compressed. Aluminum to Copper Conductors.

Frequently Asked Questions

What wire sizes does this splice kit support?

This kit supports 1/0 STR CPT COMP AL-CU to #2 STR CPT COMP AL-CU conductors.

What is included in the FSK 1/0 R 2 kit?

The kit includes a compression splice, FSS 20 cover and cap, silicone grease, and an instruction sheet.

Is the FSK 1/0 R 2 suitable for outdoor use?

Yes, the flood-seal design provides moisture resistance and long-term corrosion protection, making it ideal for outdoor and underground applications.

What tools are required for installation?

Installation requires UT 3 M or UT 3 tools for crimping the splice.

How to Install the Flood Seal Submersible Splice Cover FSS 20 & FSS 20L

This guide provides step-by-step instructions for installing the Flood Seal Submersible Splice Cover FSS 20 & FSS 20L on insulated low voltage cables, ensuring a watertight and fully insulated splice joint for direct buried, underground network, and overhead applications.

Estimated time: 30m

Tools needed:

Cable cutters, Wire strippers, Connector crimper

Supplies needed:

Flood Seal Submersible Splice Cover FSS 20 or FSS 20L, Insulated low voltage cable, Silicon grease, Electrical connector, Silicone sealant

  1. Select Correct Cut-Off Ring

    Select the correct cut-off ring on the rocket sleeve and cap that corresponds to the specific size of the cable being used. Refer to the markings for #14 to #8, #8 to #4, or #4 to 1/0 cable sizes.

  2. Cut Rocket Sleeve and Cap

    Using a suitable cutting tool, carefully cut off the rocket sleeve and cap at the tip of the arrow. Ensure that the correct cable size marking remains visible on the opened rocket and cap after cutting.

  3. Prepare Cable Insulation

    Bevel or pencil the cable insulation by approximately 1/4 inch (6mm). This preparation will facilitate easier installation and proper seating of the splice cover.

  4. Apply Silicon Grease

    Apply a generous amount of silicon grease to the prepared cable insulation. This helps with the sliding of the cover and ensures a better seal.

  5. Slide Rocket and Cap Over Cable

    Slide the cut rocket sleeve and cap over the prepared cable, positioning it appropriately for the splice connection.

  6. Install Electrical Connector

    Install the electrical connector onto the cable conductors according to the connector manufacturer's instructions. Ensure a secure and proper connection.

  7. Seal Housing

    Apply silicone sealant to the open edge of the rocket sleeve. Carefully slide the two halves of the Flood Seal Housing together, centering it precisely over the installed electrical connection to create a watertight and fully insulated seal.

Frequently Asked Questions about ABB - Installation Products

How are Thomas and Betts products typically installed?

Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.

What accessories are available for Thomas and Betts products?

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What environmental ratings do Thomas and Betts products have?

Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.

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What are the key features of Thomas and Betts products?

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What technical support does Thomas and Betts offer?

Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.

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What certifications and standards do Thomas and Betts products comply with?

Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.

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