ABB Installation Products ERG4806 Ergonomic Hand Tool for Crimping 22F, L, R-6 Series Terminals
UPC: 786209994424
Contact for Pricing
Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.
Overview
- Designed for crimping ABB 22F, L, and R-6 series terminals.
- Ergonomic design for user comfort and control.
- Ensures consistent and secure electrical connections.
- Facilitates reliable termination in industrial applications.
- Manufacturer: ABB - Installation Products, SKU: ERG4806.
Specifications
Application | Crimping Dragon Tooth terminal for magnet wire |
Overall Length | 10.13 in |
Overall Length | 257.302 mm |
Special Features | Shure-Stake mechanism ensures a complete crimp cycle before the tool releases |
Type | Manual Crimp Tool |
Wire Size | 12 to 16 AWG |
Package Dimensions (L x W x H) | 0.01 IN x 0.01 IN x 0.01 IN |
Package Dimensions (L x W x H) | 0.0254 cm x 0.0254 cm x 0.0254 cm |
Package Weight (Imperial) | 1.2500 L |
Package Weight (Metric) | 0.5670 kg |
TBM15CR-LI
15-Ton Lithium-Ion Battery Closed Crimp Tool for Crimping #8-1500 kcmil Copper, #10-1250 kcmil Aluminum Connectors. 23.5 inch high x 3.5 inch wide x 10.5 inch high. Includes 18 V DC, 5.0 Ah Battery. Weight 19.8 pounds with Battery.
TBM14CR-LI
14-Ton Lithium-Ion Battery Open Crimp Tool for Crimping #8-900 kcmil Copper, #10-750 kcmil Aluminum Connectors. 22 inch long x 3.5 inch wide x 10.5 inch high. Includes 18V, 5.0Ah Battery. Weight 17.8 pounds with Battery.
13797
Inline Pressure Gage with Protective Wood Carrying Case. Recommended for 10,000 PSI Max Nominal Pressure Rating Applications. With Recalibration Feature and Pioneer Coupler.
13799
Hydraulic Pump Accessory - Female Pioneer Quick-Disconnect Coupler. Pioneer Body. Supplied with Dust Cover.How to Crimp Connectors with the ERG4806 Tool
This guide provides step-by-step instructions for safely and effectively using the ERG4806 hand-operated crimping tool to install Thomas & Betts insulation piercing connectors on magnet wire. It also covers important safety precautions and operational checks.
Estimated time: 15m
Tools needed:
ERG4806 Crimping Tool, Micrometer, Ball micrometer (optional), File, Clean brush or soft, lint-free cloth
Supplies needed:
Thomas & Betts 22L006 Series Connectors, Magnet wire (e.g., (3) #16 Cu), Safety glasses, SAE No. 20 motor oil
- Review Safety Guidelines and Tool Operation
Before operating, read and understand all safety information in this manual. Familiarize yourself with the ERG4806 tool's operation, including the SHURE STAKE® mechanism release. Always wear safety glasses. WARNING: Handles are non-insulating. DO NOT CRIMP ON HOT ENERGIZED WIRES. Never attempt to make a connection to a 'hot' line; always verify power is OFF.
- Select Components and Prepare Tool
Refer to the instruction sheet provided with your connectors. Select the appropriate Thomas & Betts 22L006 series connector and ensure you are using (3) #16 Cu magnet wires, as specified for the ERG4806 tool. Fully open the tool handles.
- Position Connector and Insert Wires
Carefully position the connector barrel in the center of the die nest, ensuring the bottom of the barrel rests on the die indentor and the open end faces into the die nest. Insert the magnet wire(s) into the connector, following the proper wire arrangement specified in your connector's instruction sheet. WARNING: Keep all body parts away from the die nest during this procedure.
- Crimp the Connector
Compress the connector by firmly squeezing the tool handles until the SHURE STAKE® mechanism cycle has fully completed. This mechanism prevents opening until the preset crimping pressure is reached.
- Remove Crimped Connector
Release the tool handles to open the dies, then carefully remove the newly crimped connector from the tool.
- Perform Operational Check and Gaging (Periodic)
Periodically check the tool's operation and crimped connector gaging to ensure acceptable connections. Crimp a specific connector/wire combination. Remove any flash from the connector edges with a file. Measure the connector gaging using a standard micrometer or a ball micrometer (0.250 spindle diameter). For ERG4806, the maximum gaging for (3) #16 Cu wire is 0.097. Discontinue use if gaging exceeds this value. IMPORTANT: Crimped connector gaging should be checked regularly.
- Maintain the Tool (Periodic)
Keep the tool in good condition. Remove dust, moisture, and contaminants with a clean brush or soft, lint-free cloth. Apply a thin coat of SAE No. 20 motor oil to all pins, pivot points, and bearing surfaces, avoiding excessive oil. Keep handles closed when not in use and store the tool in a cool, dry area.
Frequently Asked Questions about ABB - Installation Products
How are Thomas and Betts products typically installed?
Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.
What accessories are available for Thomas and Betts products?
Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.
What environmental ratings do Thomas and Betts products have?
Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.
What communication protocols do Thomas and Betts products support?
Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.
What are the key features of Thomas and Betts products?
Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.
What are the main product lines offered by Thomas and Betts?
Thomas and Betts offers a comprehensive range of product lines including electrical connectors, cable management systems, grounding and bonding solutions, and industrial automation components. Their products are designed for durability and reliability in demanding industrial environments, ensuring optimal performance and safety across various applications.
What technical support does Thomas and Betts offer?
Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.
What industries and applications are Thomas and Betts products used for?
Thomas and Betts products are utilized across various industries including electrical construction, industrial automation, telecommunications, and utilities. Their extensive range of cord and cable fittings, electrical boxes, and metal framing systems are designed for applications that require durability and reliability in harsh environments, ensuring optimal performance in both permanent and temporary installations.
What certifications and standards do Thomas and Betts products comply with?
Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.
What are the main product lines offered by Ocal?
Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.