ABB - Installation Products DYC 6 - Flood-Seal Street and Highway Lighting Mechanical Fuse and Disconnect Kits Y-Type with Crimped Lug Connectors, non-fused, wire size stranded 6 ,copper run, copper tap fused, installing dies J,7,TE,24
ABB - Installation Products

DYC 6

UPC: 783786717712


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Overview

The ABB DYC 6 Flood-Seal Y-Type Mechanical Fuse and Disconnect Kit, SKU DYC 6, is a non-fused, copper-based solution engineered for street and highway lighting applications. This kit features a Y-type design with crimped lug connectors, ensuring secure and reliable electrical connections in demanding outdoor environments. The kit accommodates stranded 6 AWG copper run and copper tap connections, providing a robust mechanical disconnect solution for lighting circuits. The Flood-Seal design incorporates environmental protection against moisture and contaminants, making it ideal for outdoor infrastructure. Installation requires specific dies (J, 7, TE, 24) for proper crimping of lug connectors. The kit includes a Y-type insert and housing (line side), a connecting link (for disconnect kits), a nut, bolt, two Belleville washers, two lugs, a load end insert with connector, and a load end twin cap. The load end housing must be cut to match the cable size, with the cable extending 2 to 3 inches beyond the housing. Wires are stripped to expose 1/2 inch of conductor, inserted into the connector, and secured with screws. Silicone grease is applied to ensure proper seating and environmental sealing. The kit is rated for 600V applications and is designed for use with midget-type fuses (1 1/2 × 13/32 inches) when fused configurations are required. This product is part of ABB Installation Products' portfolio, offering a critical component for maintaining operational integrity in street and highway lighting systems.
  • Y-Type mechanical fuse and disconnect kit for street and highway lighting
  • Non-fused configuration with crimped lug connectors for 6 AWG stranded copper wire
  • Flood-Seal design for environmental protection against moisture and contaminants
  • Includes Y-type insert, connecting link, lugs, Belleville washers, and twin cap housing
  • Requires dies J, 7, TE, and 24 for proper crimping and installation
  • Rated for 600V applications with midget-type fuse compatibility (1 1/2 × 13/32 inches)

Specifications

Amperage Rating
30 A
Application
Rated 600V, 30 Amps Maximum, perfect for heavy-duty applications
Color
Black
Conductor Range
#6 Copper AWG
Connection
Compression
Environmental Conditions
WaterTight
Insulation
True
Length
9-3/4 in
Material
Copper Connector, EPDM-Rubber Housing
Number of Conductors
3
Special Features
EPDM Flood-Seal Housing ensures a fully insulated, watertight, and submersible connection. Safe separations to ensure fuse or connecting link stays in load side when separated. Dual-Rated. Approved for a wide range of aluminum or copper connections
Type
Break-Away Streetlight Kits
Voltage Rating
600V
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
0.5500 L
Package Weight (Metric)
0.2500 kg
Flood-Seal Street and Highway Lighting Mechanical Fuse and Disconnect Kits Y-Type with Crimped Lug Connectors, non-fused, wire size stranded 4, copper run, copper tap fused, installing dies 5/16,8,TP,29

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Flood-Seal Street and Highway Lighting Mechanical Fuse and Disconnect Kits Y-Type with Crimped Lug Connectors, non-fused, wire size stranded 4, copper run, copper tap fused, installing dies 5/16,8,TP,29
6MM2 BLACK CABLE FOR DISTRIBUTION BLOCK ROW TYPE LENGTH 320MM

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6MM2 BLACK CABLE FOR DISTRIBUTION BLOCK ROW TYPE LENGTH 320MM
Solenoid Valve Connectors, Field Wireable, 3 Pole, Form A 18mm, 250V, 10A, PG11 opening, gray housing

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Solenoid Valve Connectors, Field Wireable, 3 Pole, Form A 18mm, 250V, 10A, PG11 opening, gray housing
Copper Tin Plated Bails, conductor size 2, height 2-3/8 inch, length 4-1/4 inch.

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Copper Tin Plated Bails, conductor size 2, height 2-3/8 inch, length 4-1/4 inch.
Anti-Rotational Hot Line Stirrups - C-type, ACSR 397.5 (18/1) - 556.5 (18/1), Stranded 477-600, A width 2-1/8 inch, bail 1/0, die N.

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Anti-Rotational Hot Line Stirrups - C-type, ACSR 397.5 (18/1) - 556.5 (18/1), Stranded 477-600, A width 2-1/8 inch, bail 1/0, die N.
Anti-Rotational Hot Line Stirrups - C-type, ACSR 4-1/0, Stranded 2-1/0, A width 1-7/8 inch, bail 2, die O.

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Anti-Rotational Hot Line Stirrups - C-type, ACSR 4-1/0, Stranded 2-1/0, A width 1-7/8 inch, bail 2, die O.
Anti-Rotational Hot Line Stirrups - C-type, ACSR 4, Stranded 4, Solid 6-4, A width 1-7/8 inch, bail 2, die O.

OC 42

Anti-Rotational Hot Line Stirrups - C-type, ACSR 4, Stranded 4, Solid 6-4, A width 1-7/8 inch, bail 2, die O.
Anti-Rotational Hot Line Stirrups - C-type, ACSR 4-2, Stranded 4-2, Solid 2, A width 1-7/8 inch, bail 2, die O.

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Frequently Asked Questions

What type of connectors does the ABB DYC 6 kit use?

The ABB DYC 6 kit features crimped lug connectors.

What wire sizes are compatible with this disconnect kit?

This kit is designed for stranded 6 AWG copper run and copper tap wire sizes.

What installing dies are required for the DYC 6 kit?

The installing dies required for the DYC 6 kit are J, 7, TE, and 24.

Is the ABB DYC 6 kit fused or non-fused?

The ABB DYC 6 kit is a non-fused mechanical fuse and disconnect kit.

What is the primary application for the Flood-Seal DYC 6 kit?

The Flood-Seal DYC 6 kit is designed for street and highway lighting applications.

How to Assemble and Install the DYC/FYC Street Lighting Kit

This guide provides step-by-step instructions for assembling and installing the DYC/FYC copper or aluminum street lighting kit, including cable preparation, fuse holder assembly, and final connections.

Estimated time: 1h

Tools needed:

Measuring tool (e.g., caliper or ruler), Cutting tool (e.g., utility knife or cable cutter), Wire strippers, Proper crimping tool (refer to Table 2 for specifics), Wood dowel, Wire brush (for aluminum cable applications)

Supplies needed:

DYC/FYC Street Lighting Kit components (Y-Type housing, Load side housing, Line end insert, Fuse holder, Connecting link, Nut, Bolt, Belleville washers, Lugs), Fuse (13/32" x 1 1/2", 600V 30A max) OR Connecting link (if not using a fuse), Lubricant, Electrical cable (for load side and run connection), HM53 inhibitor or equivalent (if using aluminum cable)

  1. Review Safety Warnings and Prepare Load Side Housing

    WARNING: Risk of shock, disconnect power before installation. CAUTION: Product must be installed by a qualified electrician in accordance with national and local electrical codes. CAUTION: Identify LINE and LOAD sides of wiring and molded connector bodies before beginning installation. Measure the load side cable diameter and refer to Table 1 to select the corresponding section on the load side (plug) housing. Cut off any remaining sections of the housing to match the size referenced in the Range column of Table 1.

  2. Clean and Strip Load Side Cable

    Thoroughly clean approximately 8 inches along the load side cable end. Apply lubricant and insert the cable through the small hole in the load side (plug) housing. Push the cable through a sufficient distance to allow for 3/8 inch of insulation stripping. Strip the insulation a distance of 3/8 inch as shown in the diagram. CAUTION: Do not over strip the cable insulation.

  3. Crimp Fuse Holder to Load Side Cable

    Insert the stripped load side cable into the crimp barrel of the fuse holder. Crimp the connection securely using a proper crimping tool. Refer to Table 2 in the original documentation for suggested tools and dies based on conductor size.

  4. Secure Fuse Holder into Load Side Housing

    Apply lubricant lightly to the outside of the fuse holder. Place the provided wood dowel into the fuse holder's socket and position the free end of the dowel against a firm surface. Push the load side (plug) housing forward until the fuse holder snaps firmly into its locked position. Wipe off any excess lubricant.

  5. Install Fuse or Connecting Link

    Insert a 13/32 inch by 1 1/2 inch fuse (600 Volt 30 Amp maximum) or the connecting link into the load side (plug) housing. WARNING: DO NOT use a glass body fuse.

  6. Prepare Y-Type Housing and Run Connection Cable

    For the run connection, select and cut the correct cut-off ring on the Y-Type housing for the cable being used. Cut and bevel the cable insulation. Apply lubricant to the end of the cable and the cut opening of the housing. Slide the cable through until it extends 2 to 3 inches beyond the housing. Strip the insulation to fit the compression lugs.

  7. Crimp Lugs to Run Cable

    Crimp the lugs onto the stripped run connection cable using a proper crimping tool. Ensure that the pad portions of the lugs are positioned back-to-back. If using aluminum cable, wire brush the pads of the lugs, apply HM53 inhibitor or an equivalent product on the pads, and then wipe off any excess inhibitor.

  8. Assemble and Tighten Bolted Insert

    Assemble the insert components as shown in the provided illustration. Carefully tighten the bolted assembly to ensure a secure connection.

  9. Install Line End Insert into Y-Type Housing

    Apply lubricant as shown in the documentation's illustration. Slide the Y-Type housing up to the bottom of the line end insert. Push the line end insert into the opening of the Y-Type housing. While pulling on the cables and holding onto the Y-Type housing, slide the housing toward the line end insert. Continue to push the line end insert until it is fully seated in the housing.

  10. Connect Load Side to Line End

    Lubricate both the male and female components of the connection. Carefully insert the load side (plug) housing, which contains the installed link or fuse clip, into the line end insert until it is fully engaged and secured.

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