ABB - Installation Products BAC3038 - Heavy Duty Battery Connector, Copper Lead-Plated Stackable Lug for 3/0 Gauge Battery Cable, 3/8 Inch Stud Size, Die Color Code Orange
ABB - Installation Products

BAC3038

UPC: 786210850009

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Overview

The ABB BAC3038 Heavy Duty Battery Connector, manufactured by ABB Installation Products, is a robust, stackable lug designed for reliable electrical connections in demanding industrial and automotive applications. This connector is specifically engineered for 3/0 gauge battery cables, ensuring high conductivity and secure termination. It features a 3/8-inch stud size, compatible with standard mounting hardware, and is distinguished by an orange die color code for easy identification and inventory management. Constructed from high conductivity copper, the lug is lead-plated to meet ASTM Class C specifications, providing superior corrosion resistance and durability in harsh environments. The standard barrel design lacks an inspection window, preventing contaminants from entering the barrel and ensuring a clean, reliable connection. Its flared barrel entry facilitates the easy insertion of flexible conductors, and the embossed wire size identification on the lug simplifies selection. When used with Panduit recommended tooling, this connector meets military pullout strength requirements, underscoring its suitability for heavy-duty applications. The ABB BAC3038 is UL Listed for grounding and bonding (Sizes 8 AWG - 3/0 AWG) and rated for 600V and a temperature of 90°C, aligning with NEC standards for ampacity. Its stackable design offers installation flexibility, making it an efficient choice for power distribution systems, battery banks, and other critical electrical infrastructure where dependable performance is paramount. Trust ABB Installation Products for dependable performance in demanding electrical setups.
  • Designed for 3/0 gauge battery cable
  • 3/8 inch stud size for secure mounting
  • Lead-plated copper for corrosion resistance
  • Stackable lug design for flexible installation
  • Orange die color code for easy identification

Specifications

Material
Copper
Stud Size
3/8 in
Type
Heavy Duty Battery Connectors
Wire Size
3/0 AWG
Package Dimensions (L x W x H)
3.3 IN x 2.8 IN x 2.3 IN
Package Dimensions (L x W x H)
8.382 cm x 7.112 cm x 5.842 cm
Package Weight (Imperial)
0.090 L
Package Weight (Metric)
0.041 kg
Heavy Duty Battery Connector, Copper Tin Plated Starter Lug, 3/0 Gauge Battery Cable, 3/8 Inch Stud Size, Die Color Code Purple

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Heavy Duty Battery Connector, Copper Tin Plated Starter Lug, 3/0 Gauge Battery Cable, 3/8 Inch Stud Size, Die Color Code Purple
Heavy Duty Battery Connector, Copper Tin-Plated Straight for Negative Post using 3/0 Gauge Battery Cable, Die Color Code Purple

BAC30SNBT

Heavy Duty Battery Connector, Copper Tin-Plated Straight for Negative Post using 3/0 Gauge Battery Cable, Die Color Code Purple
Heavy Duty Battery Connector, Copper Tin-Plated Flag for Positive Post using 1/0 Gauge Battery Cable, Die Color Code Black

BAC10FPBT

Heavy Duty Battery Connector, Copper Tin-Plated Flag for Positive Post using 1/0 Gauge Battery Cable, Die Color Code Black
Heavy Duty Battery Connector, Copper Tin-Plated Straight for Positive Post using 2/0 Gauge Battery Cable, Die Color Code Orange, Bulk Packaging

BAC20SPBT-C

Heavy Duty Battery Connector, Copper Tin-Plated Straight for Positive Post using 2/0 Gauge Battery Cable, Die Color Code Orange, Bulk Packaging
Heavy Duty Battery Connector, Copper Tin-Plated Straight for Positive Post using 1/0 Gauge Battery Cable, Die Color Code Black

BAC10SPBT

Heavy Duty Battery Connector, Copper Tin-Plated Straight for Positive Post using 1/0 Gauge Battery Cable, Die Color Code Black
Heavy Duty Battery Connector, Copper Tin-Plated Straight for Universal Post using 2/0 Gauge Battery Cable, Die Color Code Orange

BAC20SUBT

Heavy Duty Battery Connector, Copper Tin-Plated Straight for Universal Post using 2/0 Gauge Battery Cable, Die Color Code Orange
Heavy Duty Battery Connector, Copper Tin Plated Starter Lug, 4/0 Gauge Battery Cable, 3/8 Inch Stud Size, Die Color Code Yellow

BAL4038

Heavy Duty Battery Connector, Copper Tin Plated Starter Lug, 4/0 Gauge Battery Cable, 3/8 Inch Stud Size, Die Color Code Yellow
Heavy Duty Battery Connector, Copper Tin-Plated Straight for Positive Post using 4/0 Gauge Battery Cable, Die Color Code Yellow

BAC40SPBT

Heavy Duty Battery Connector, Copper Tin-Plated Straight for Positive Post using 4/0 Gauge Battery Cable, Die Color Code Yellow

How to Install the BAC3038 Battery Connectors

This guide provides step-by-step instructions for installing BAC3038 battery connectors, ensuring a secure and safe connection.

Estimated time: 45m

Tools needed:

Screwdriver, Wire strippers, Crimping tool

Supplies needed:

Battery connectors, Heat shrink insulation tubing, KOPR-SHIELD compound, Torque wrench

  1. Disconnect battery cables

    Before starting the installation, disconnect the battery cables from the battery posts. Note the location of the positive and negative terminals for correct reinstallation.

  2. Prepare the cable

    Carefully strip the insulation from the battery cable without nicking the strands. Ensure the conductor strands are clean and free of dirt.

  3. Select and prepare the connector

    Choose the appropriate connector based on the gauge of the battery cable. If using heat shrink tubing, slide it onto the cable now. If using KOPR-SHIELD compound, apply it to the bare conductors.

  4. Crimp the connector

    Insert the stripped end of the cable into the connector until it bottoms out. Position the connector in the crimping tool and compress it according to the colored lines on the connector.

  5. Apply heat shrink insulation

    If heat shrink insulators are used, position them over the connector barrel and apply heat until they shrink, ensuring they cover the connector barrel and overlap the wire insulation by at least 1.5 inches.

  6. Install the connectors

    Connect the positive lead to the positive battery terminal and the negative lead to the negative terminal. Use a torque wrench to apply a torque of 10 to 15 ft. lbs. for proper installation.

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