ABB - Installation Products BAC2038 - Heavy Duty Battery Connector, Copper Lead-Plated Stackable Lug for 2/0 Gauge Battery Cable, 3/8 Inch Stud Size, Die Color Code Orange
ABB - Installation Products

BAC2038

UPC: 786210849942


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Overview

The ABB BAC2038, a heavy-duty battery connector from ABB Installation Products, is engineered for reliable electrical terminations in demanding industrial applications. This stackable lug is constructed from high-conductivity copper, tin-plated to meet ASTM Class C specifications for superior corrosion resistance and optimal electrical performance. Designed for 2/0 AWG Class K flexible stranded copper conductors, it features a standard barrel without an inspection window to prevent contaminant ingress and a flared barrel entry for easier conductor insertion. The lug provides high pullout strength, meeting military pullout strength requirements when used with Panduit recommended tooling. Its 3/8-inch stud hole size ensures a secure connection to battery terminals. The embossed wire size identification on the lug simplifies selection, and the orange die color code (CD22-2/0) facilitates accurate matching with the correct crimping die for secure electrical and mechanical terminations. This connector is UL Listed and CSA Certified for use up to 600V and is temperature rated to 90°C. Ideal for automotive, marine, and industrial battery systems, the BAC2038 ensures long-lasting durability and efficient electrical performance. Manufacturer SKU: BAC2038. UNSPSC Code: 39121454.
  • High-conductivity copper construction with tin plating for corrosion resistance.
  • Designed for 2/0 AWG Class K flexible stranded copper conductors.
  • 3/8-inch stud hole size for secure battery terminal connections.
  • Stackable lug design with flared barrel entry for ease of use.
  • Orange die color code (CD22-2/0) for accurate crimp die matching.

Specifications

Material
Copper
Stud Size
3/8 in
Type
Heavy Duty Battery Connectors
Wire Size
2/0 AWG
Package Dimensions (L x W x H)
3.3 IN x 2.8 IN x 2.3 IN
Package Dimensions (L x W x H)
8.382 cm x 7.112 cm x 5.842 cm
Package Weight (Imperial)
0.080 L
Package Weight (Metric)
0.036 kg
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How to Install the BAC2038 Battery Connectors

This guide provides step-by-step instructions for installing BAC2038 battery connectors safely and effectively.

Estimated time: 30m

Tools needed:

Screwdriver, Wire strippers, Crimping tool

Supplies needed:

Heat shrink insulation tubing, KOPR-SHIELD compound, Battery connectors, Torque wrench

  1. Disconnect battery cables

    Before starting the installation, disconnect the battery cables from the battery posts. Note the location of the positive and negative terminals to ensure correct reconnection.

  2. Prepare the battery cables

    Carefully strip the insulation from the ends of the battery cables without nicking the strands. Ensure the conductor strands are clean and free of dirt.

  3. Select and crimp connectors

    Choose the appropriate connector based on the gauge of the battery cable. Insert the stripped end of the cable into the connector and use the crimping tool to compress it according to the specified instructions.

  4. Apply heat shrink insulation

    If using heat shrink insulation, position it over the crimped connector and apply heat until it shrinks tightly around the connector, ensuring a secure fit.

  5. Install connectors to battery terminals

    Connect the positive lead to the positive battery terminal and the negative lead to the negative terminal. Use a torque wrench to apply a torque of 10 to 15 ft. lbs. for proper installation.

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