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ABB - Installation Products BAC1038 - Heavy Duty Battery Connector, Copper Lead-Plated Stackable Lug for 1/0 Gauge Battery Cable, 3/8 Inch Stud Size, Die Color Code Black

ABB Installation Products BAC1038 Heavy Duty Battery Connector, Copper Lead-Plated Stackable Lug for 1/0 Gauge Battery…

UPC: 786210849881

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Installation InstructionsSpecification SheetManufacturer Product Website

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Minimum Qty: 10

Multiplier: 10

*Contact for lower quantities*

Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.

Overview

The ABB BAC1038 Heavy Duty Battery Connector, manufactured by ABB Installation Products, is a high-conductivity copper lug designed for reliable electrical connections in demanding industrial applications. This stackable lug is specifically engineered for 1/0 gauge battery cables, ensuring secure and efficient power transmission. The connector features a 3/8-inch stud size, accommodating a variety of terminal connections, and a black die color code for simplified inventory management. Constructed from high-conductivity copper, it is tin-plated to meet ASTM Class C specifications for corrosion resistance, ensuring durability in harsh environments. The standard barrel design, without an inspection window, prevents contaminants from entering the barrel, while the flared barrel entry facilitates easy insertion of flexible conductors. This lug offers high pullout strength, meeting military pullout strength requirements when used with Panduit recommended tooling. The embossed wire size identification on the lug simplifies selection. Ideal for automotive, marine, and industrial battery systems where durability and performance are critical, the BAC1038 is built to withstand rigorous use. Trust ABB Installation Products for superior electrical components that meet stringent industry standards. This connector is suitable for use with Class K flexible stranded copper conductors and is designed for applications requiring robust and dependable power connections.
  • High-conductivity copper lug, tin-plated for corrosion resistance
  • Designed for 1/0 gauge battery cable and 3/8 inch stud size
  • Stackable lug design for efficient power transmission
  • Standard barrel without inspection window to prevent contaminants
  • Flared barrel entry for easy insertion of flexible conductors

Specifications

Color
Black
Material
Copper
Material
Copper, Lead-Plated
Size
1/0 Gauge, 3/8 Inch Stud
Stud Size
3/8 in
Type
Heavy Duty Battery Connectors
Wire Size
1/0 AWG
Package Dimensions (L x W x H)
3.3 IN x 2.8 IN x 2.3 IN
Package Dimensions (L x W x H)
8.382 cm x 7.112 cm x 5.842 cm
Package Weight (Imperial)
0.070 L
Package Weight (Metric)
0.032 kg
Copper Compression, 1/0 Gauge, Positive, Black Die, 5 units

17034

Copper Compression, 1/0 Gauge, Positive, Black Die, 5 units
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BAC2038

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Heavy Duty Battery Connector, Copper Tin-Plated Flag for Negative Post using 1/0 Gauge Battery Cable, Die Color Code Black

BAC10FNBT

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Heavy Duty Battery Connector, Copper Tin-Plated Flag for Negative Post using 2/0 Gauge Battery Cable, Die Color Code Orange

BAC20FNBT

Heavy Duty Battery Connector, Copper Tin-Plated Flag for Negative Post using 2/0 Gauge Battery Cable, Die Color Code Orange
Heavy Duty Battery Connector, Copper Tin-Plated Straight for Positive Post using 2/0 Gauge Battery Cable, Die Color Code Orange

BAC20SPBT

Heavy Duty Battery Connector, Copper Tin-Plated Straight for Positive Post using 2/0 Gauge Battery Cable, Die Color Code Orange
Heavy Duty Battery Connector, Copper Tin-Plated Flag for Positive Post using 2/0 Gauge Battery Cable, Die Color Code Orange

BAC20FPBT

Heavy Duty Battery Connector, Copper Tin-Plated Flag for Positive Post using 2/0 Gauge Battery Cable, Die Color Code Orange
Heavy Duty Battery Connector, Copper Tin-Plated Straight for Negative Post using 2/0 Gauge Battery Cable, Die Color Code Orange

BAC20SNBT

Heavy Duty Battery Connector, Copper Tin-Plated Straight for Negative Post using 2/0 Gauge Battery Cable, Die Color Code Orange
Heavy Duty Battery Connector, Copper Tin-Plated Straight for Positive Post using 1/0 Gauge Battery Cable, Die Color Code Black, Bulk Packaging

BAC10SPBT-C

Heavy Duty Battery Connector, Copper Tin-Plated Straight for Positive Post using 1/0 Gauge Battery Cable, Die Color Code Black, Bulk Packaging

How to Install the BAC1038 Battery Connectors

This guide provides step-by-step instructions for safely installing BAC1038 battery connectors, ensuring a secure and reliable connection.

Estimated time: 30m

Tools needed:

Screwdriver, Wire strippers, Crimping tool

Supplies needed:

BAC1038 connectors, Heat shrink insulation tubing, KOPR-SHIELD compound, Mounting screws

  1. Disconnect battery cables

    Before starting the installation, disconnect the battery cables from the battery posts. Note the locations of the positive and negative terminals for correct reconnection.

  2. Prepare the battery cables

    Carefully strip the insulation from the ends of the battery cables without nicking the strands. Ensure the conductor strands are clean and free of dirt.

  3. Select and crimp the connector

    Choose the appropriate BAC1038 connector based on the cable size. Insert the stripped end of the cable into the connector and use the crimping tool to compress the connector according to the specified compression points.

  4. Apply heat shrink insulation

    If using heat shrink insulation, position it over the connector and apply heat according to the manufacturer's instructions until it shrinks tightly around the connector.

  5. Connect to battery terminals

    Install the positive lead to the positive battery terminal and the negative lead to the negative battery terminal. Apply a torque of 10 to 15 ft. lbs. to ensure a secure connection.

Frequently Asked Questions about ABB - Installation Products

How are Thomas and Betts products typically installed?

Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.

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Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.