Authorized ABB Distributor (Installation Products)
ABB - Installation Products AL 4-516 - Aluminum One-Hole NEMA Lug, concentric # 4 Stranded AL-CU, installing dies TB, 37, 375, 162. Length 2-1/4 inch. Pad 5/8 inch wide x 31/32 inch long x 3/16 inch thick. (1) 3/8 inch diameter hole. Oxide Inhibitor. Orange Cap.

ABB Installation Products AL 4-516 Aluminum One-Hole NEMA Lug, concentric # 4 Stranded AL-CU, installing dies TB, 37, 375…

UPC: 783786693801


Documents & Media
Manufacturer Product Website

Contact for Pricing

Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.

Overview

The ABB AL 4-516 is a single-hole NEMA lug designed for connecting #4 stranded aluminum or copper conductors. Manufactured by ABB Installation Products, this lug ensures reliable electrical connections in various industrial settings. Its construction features an aluminum body with an integrated oxide inhibitor, crucial for maintaining conductivity and preventing corrosion on aluminum conductors. The lug is equipped with an orange cap, serving as a visual indicator and potentially a protective element. Key specifications include a pad width of 5/8 inch, a pad length of 31/32 inch, and a pad thickness of 3/16 inch. The single mounting hole is 3/8 inch in diameter, accommodating standard hardware. This lug is compatible with installing dies TB, 37, 375, and 162, offering flexibility in application. The overall length of the lug is 2-1/4 inches. Its design prioritizes secure and durable connections for electrical distribution and power systems where aluminum or copper conductors are utilized. The inclusion of an oxide inhibitor is a critical feature for the longevity and performance of connections involving aluminum conductors, mitigating resistance buildup over time. This component is suitable for applications requiring a robust and dependable termination point for medium-sized conductors.
  • Designed for #4 stranded aluminum or copper conductors
  • Aluminum construction with integrated oxide inhibitor
  • Single 3/8 inch diameter mounting hole
  • Pad dimensions: 5/8" W x 31/32" L x 3/16" T
  • Includes orange cap and compatible with dies TB, 37, 375, 162

Specifications

Application
General purpose lugs for Aluminum and Copper terminations
Connection
Compression
Housing Material
Aluminum
Housing Material
Aluminium
Size
Length 2-1/4 inches
Special Features
Dual-rated. Use with Aluminum and Copper conductors. Prefilled with oxide inhibitor to prevent oxidation and keep out moisture. All lugs marked with conductor sizes and die reference for easy identification
Standard
ANSI C119.4
Type
Compression Lug One Hole
Wire Size
#4 AWG
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
0.0300 L
Package Weight (Metric)
0.0140 kg
Tin Plated Aluminum Two-Hole NEMA Lugs. Wire Range #4 Stranded AL-CU. Installing dies 845, 840, TX, 76, 249, 11A. Length 5-3/4 inch. Pad 1-1/4 inch wide x 3-1/8 inch long x 1/4 inch thick. (2) 9/16 inch Diameter holes on 1-3/4 inch center. Barrel 1-7/8 inch. Oxide Inhibitor. Orange Cap.

SAK 4 NTN

Tin Plated Aluminum Two-Hole NEMA Lugs. Wire Range #4 Stranded AL-CU. Installing dies 845, 840, TX, 76, 249, 11A. Length 5-3/4 inch. Pad 1-1/4 inch wide x 3-1/8 inch long x 1/4 inch thick. (2) 9/16 inch Diameter holes on 1-3/4 inch center. Barrel 1-7/8 inch. Oxide Inhibitor. Orange Cap.
The Polaris IPLMD350-6 Multi-Tap Mountable Dual-Sided Entry Connector features 6 ports sized for 350 MCM - 6 AWG wires. Mounting holes on either side of the connector allow for direct mounting to troughs, panels or wireways with 1/4†bolts. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each dual-sided port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.

IPLMD350-6

The Polaris IPLMD350-6 Multi-Tap Mountable Dual-Sided Entry Connector features 6 ports sized for 350 MCM - 6 AWG wires. Mounting holes on either side of the connector allow for direct mounting to troughs, panels or wireways with 1/4†bolts. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each dual-sided port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.
Aluminum Two-Hole NEMA Lugs - straight lug, 477-500 kcmil and 500-600 Compact AL-CU and ACSR 397.5 (26/7) and 477 (18/1), installing dies 106A, 300, 317, 1 5/16, 14A, 15A. Length 7-5/16 inch. Pad 1-3/4 inch wide x 3-9/16 inch long x 29/64 inch thick. Barrel 2-15/16 inch long x 1-5/16 inch Outside Diameter. (2) 9/16 inch diameter holes on 1-3/4 inch centers. Oxide Inhibitor. Piink Cap.

AL 500 N

Aluminum Two-Hole NEMA Lugs - straight lug, 477-500 kcmil and 500-600 Compact AL-CU and ACSR 397.5 (26/7) and 477 (18/1), installing dies 106A, 300, 317, 1 5/16, 14A, 15A. Length 7-5/16 inch. Pad 1-3/4 inch wide x 3-9/16 inch long x 29/64 inch thick. Barrel 2-15/16 inch long x 1-5/16 inch Outside Diameter. (2) 9/16 inch diameter holes on 1-3/4 inch centers. Oxide Inhibitor. Piink Cap.
Tin Plated Aluminum Two-Hole NEMA Lugs - straight lug, 500 kcmil AL9CU using Installing Dies 106A, 300, 317, 1 5/16, 14A, 15A. and 477 kcmil and 600 Compact, ACSR 397.5 (26/7) and 477 (18/1), installing dies 1 5/16H. Length 7-5/16 inch. Pad 1-3/4 inch wide x 3-9/16 inch long x 29/64 inch thick. Barrel 2-15/16 inch long x 1-5/16 inch Outside Diameter. (2) 9/16 inch diameter holes on 1-3/4 inch center. Oxide Inhibitor. Pink Cap.

AL 500 NTN

Tin Plated Aluminum Two-Hole NEMA Lugs - straight lug, 500 kcmil AL9CU using Installing Dies 106A, 300, 317, 1 5/16, 14A, 15A. and 477 kcmil and 600 Compact, ACSR 397.5 (26/7) and 477 (18/1), installing dies 1 5/16H. Length 7-5/16 inch. Pad 1-3/4 inch wide x 3-9/16 inch long x 29/64 inch thick. Barrel 2-15/16 inch long x 1-5/16 inch Outside Diameter. (2) 9/16 inch diameter holes on 1-3/4 inch center. Oxide Inhibitor. Pink Cap.
Aluminum One-Hole NEMA Lugs, concentric 477-500 kcmil, compact 600 kcmil, ACSR 397.5 (26/7) and 477 (18/1), bolt size 1/2, installing dies 106A, 300, 317, 1 5/16, 14A, 15A. Length 5-7/16 inch. Pad 1-3/4 inch wide x 1-1/2 inch long x 29/64 inch thick. (1) 9/16 inch diameter hole. Barrel 2-15/16 inch long x 1-5/16 inch outside Diameter. Oxide Inhibitor. Pink Cap. Dual Rated for Aluminum and Copper Conductors

AL 500-48

Aluminum One-Hole NEMA Lugs, concentric 477-500 kcmil, compact 600 kcmil, ACSR 397.5 (26/7) and 477 (18/1), bolt size 1/2, installing dies 106A, 300, 317, 1 5/16, 14A, 15A. Length 5-7/16 inch. Pad 1-3/4 inch wide x 1-1/2 inch long x 29/64 inch thick. (1) 9/16 inch diameter hole. Barrel 2-15/16 inch long x 1-5/16 inch outside Diameter. Oxide Inhibitor. Pink Cap. Dual Rated for Aluminum and Copper Conductors
Aluminum Two-Hole NEMA Lugs - Straight Lug, 600 kcmil AL-CU and 550 kcmil and ACSR 477 (26/7) and 556.5 (18/1), Installing Dies 1 5/16, 115H, 786, 936, 473. Length 7-3/4 inch. Pad 1-3/4 inch wide x 3-5/8 inch long x 1/2 inch thick. (2) 9/16 inch Diameter holes on 1-3/4 inch centers. Barrel 2-15/16 inch x 1-7/16 inch Outside Diameter. Oxide Inhibitor, Black Cap.

AL 600 N

Aluminum Two-Hole NEMA Lugs - Straight Lug, 600 kcmil AL-CU and 550 kcmil and ACSR 477 (26/7) and 556.5 (18/1), Installing Dies 1 5/16, 115H, 786, 936, 473. Length 7-3/4 inch. Pad 1-3/4 inch wide x 3-5/8 inch long x 1/2 inch thick. (2) 9/16 inch Diameter holes on 1-3/4 inch centers. Barrel 2-15/16 inch x 1-7/16 inch Outside Diameter. Oxide Inhibitor, Black Cap.
Tin Plated Aluminum Two-Hole NEMA Lugs - straight lug, 600 kcmil AL9CU and 550 kcmil and ACSR 477 (26/7) and 556.5 (18/1), installing dies 1 5/16, 115H, 786, 936, 473. Length 7-3/4 inch. Pad 1-3/4 inch wide x 3-5/8 inch long x 1/2 inch thick. (2) 9/16 inch diameter holes on 1-3/4 centers. Barrel 2-15/16 inch x 1-7/16 inch outside Diameter. Oxide Inhibitor. Black Cap.

AL 600 NTN

Tin Plated Aluminum Two-Hole NEMA Lugs - straight lug, 600 kcmil AL9CU and 550 kcmil and ACSR 477 (26/7) and 556.5 (18/1), installing dies 1 5/16, 115H, 786, 936, 473. Length 7-3/4 inch. Pad 1-3/4 inch wide x 3-5/8 inch long x 1/2 inch thick. (2) 9/16 inch diameter holes on 1-3/4 centers. Barrel 2-15/16 inch x 1-7/16 inch outside Diameter. Oxide Inhibitor. Black Cap.
Tin Plated Aluminum Two-Hole NEMA Lugs - straight lug, 750 kcmil AL9CU UL listed, installing dies 140H, 301, 342, 1 1/2. Using Die 1 1/2H 700 kcmil, 750 Compact, 900 Compact, 636(24/7), 636(26/7) ACSR, 721(18/1) 721(30/7) ACAR, 740.8 AAAC. Length 8-1/4 inch. Pad 1-3/4 inch wide x 3-3/4 inch long x 37/64 inch Minimum Thick. (2) 9/16 inch holes on 1-3/4 inch centers. Barrel 3-5/16 inch long x 1-19/32 inch outside diameter. Oxide Inhibitor. Red Cap.

AL 750 NTN

Tin Plated Aluminum Two-Hole NEMA Lugs - straight lug, 750 kcmil AL9CU UL listed, installing dies 140H, 301, 342, 1 1/2. Using Die 1 1/2H 700 kcmil, 750 Compact, 900 Compact, 636(24/7), 636(26/7) ACSR, 721(18/1) 721(30/7) ACAR, 740.8 AAAC. Length 8-1/4 inch. Pad 1-3/4 inch wide x 3-3/4 inch long x 37/64 inch Minimum Thick. (2) 9/16 inch holes on 1-3/4 inch centers. Barrel 3-5/16 inch long x 1-19/32 inch outside diameter. Oxide Inhibitor. Red Cap.

Frequently Asked Questions about ABB - Installation Products

How are Thomas and Betts products typically installed?

Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.

What accessories are available for Thomas and Betts products?

Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.

What environmental ratings do Thomas and Betts products have?

Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.

What communication protocols do Thomas and Betts products support?

Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.

What are the key features of Thomas and Betts products?

Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.

What are the main product lines offered by Thomas and Betts?

Thomas and Betts offers a comprehensive range of product lines including electrical connectors, cable management systems, grounding and bonding solutions, and industrial automation components. Their products are designed for durability and reliability in demanding industrial environments, ensuring optimal performance and safety across various applications.

What technical support does Thomas and Betts offer?

Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.

What industries and applications are Thomas and Betts products used for?

Thomas and Betts products are utilized across various industries including electrical construction, industrial automation, telecommunications, and utilities. Their extensive range of cord and cable fittings, electrical boxes, and metal framing systems are designed for applications that require durability and reliability in harsh environments, ensuring optimal performance in both permanent and temporary installations.

What certifications and standards do Thomas and Betts products comply with?

Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.

What are the main product lines offered by Ocal?

Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.