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ABB - Installation Products AL 2/0-48 - Aluminum One Hole NEMA Lugs - straight lug, 2/0 Stranded AL-CU, (1) bolt hole 17/32 inch Diameter, installing dies TW-TY, 58, 245, 5/8-1. Length 3-3/16 inch. Pad 61/64 inch wide x 1-9/32 inch long x 15/64 inch thick. Barrel 1-5/16 inch long x 11/16 inch Outside Diameter. Oxide Inhibitor. Gray Cap.

ABB Installation Products AL 2/0-48 Aluminum One Hole NEMA Lugs - straight lug, 2/0 Stranded AL-CU, (1) bolt hole 17/32 inch…

UPC: 783786693368


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Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.

Overview

ABB AL 2/0-48 Aluminum One Hole NEMA Lugs are precision-engineered for secure, high-conductivity connections in industrial and commercial electrical systems. Designed for 2/0 AWG stranded aluminum or copper conductors, these lugs feature a single 17/32" diameter bolt hole for compatibility with standard hardware. The 3-3/16" length and 1-5/16" barrel length provide ample clearance for tight installations, while the 11/16" outside diameter ensures a snug fit on terminal blocks or bus bars. The 61/64" wide x 1-9/32" long pad accommodates secure crimping or bolting, and the 15/64" thickness balances strength with flexibility. Pre-applied oxide inhibitor prevents corrosion, extending service life in harsh environments. The gray cap identifies the lug as aluminum, preventing cross-use with copper-only components. Ideal for panelboards, switchgear, and motor control centers where reliable, low-resistance connections are critical. Compatible with ABB TW-TY installing dies for consistent, code-compliant terminations.
  • Designed for 2/0 AWG stranded aluminum or copper conductors
  • Single 17/32" diameter bolt hole for standard hardware compatibility
  • 3-3/16" length with 1-5/16" barrel for secure installations
  • Pre-applied oxide inhibitor prevents corrosion in harsh environments
  • Gray cap identifies aluminum material to prevent cross-use errors

Specifications

Application
General purpose lugs for Aluminum and Copper terminations
Connection
Compression
Housing Material
Aluminum
Housing Material
Aluminium
Size
Length 3-3/16 inches
Special Features
Dual-rated. Use with Aluminum and Copper conductors. Prefilled with oxide inhibitor to prevent oxidation and keep out moisture. All lugs marked with conductor sizes and die reference for easy identification
Standard
ANSI C119.4
Type
Compression Lug One Hole
Wire Size
2/0 STR AWG
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
0.0700 L
Package Weight (Metric)
0.0320 kg
Tin Plated Aluminum One Hole NEMA Lugs - straight lug, 2/0 Stranded AL9CU, (1) bolt hole 17/32 inch Diameter, installing dies TW-TY, 58, 245, 5/8-1. Length 3-3/16 inch. Pad 61/64 inch wide x 1-5/16 inch long x 15/64 inch thick. Barrel 1-5/16 inch long x 11/16 inch Outside Diameter. Oxide Inhibitor. Gray Cap.

AL 2/0-48 TN

Tin Plated Aluminum One Hole NEMA Lugs - straight lug, 2/0 Stranded AL9CU, (1) bolt hole 17/32 inch Diameter, installing dies TW-TY, 58, 245, 5/8-1. Length 3-3/16 inch. Pad 61/64 inch wide x 1-5/16 inch long x 15/64 inch thick. Barrel 1-5/16 inch long x 11/16 inch Outside Diameter. Oxide Inhibitor. Gray Cap.
The Polaris IPLMD350-6 Multi-Tap Mountable Dual-Sided Entry Connector features 6 ports sized for 350 MCM - 6 AWG wires. Mounting holes on either side of the connector allow for direct mounting to troughs, panels or wireways with 1/4†bolts. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each dual-sided port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.

IPLMD350-6

The Polaris IPLMD350-6 Multi-Tap Mountable Dual-Sided Entry Connector features 6 ports sized for 350 MCM - 6 AWG wires. Mounting holes on either side of the connector allow for direct mounting to troughs, panels or wireways with 1/4†bolts. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each dual-sided port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.
Aluminum Two-Hole NEMA Lugs - straight lug, 397.5 - 400 kcmil AL-CU, ACSR 336.4 (26/7) and 397.5 (18/1), installing dies 96, 472, 655, 1 1/8-1, 1 1/8-2, 705, 316, 13A. Length 6-7/8 inch. Pad 1-5/8 inch wide x 3-9/16 inch long x 13/32 inch thick. (2) 9/16 inch diameter holes on 1-3/4 inch centers. Barrel 2-7/16 inch long x .1-3/16 inch Outside Diameter. Oxide Inhibitor. Green Cap.

AL 400 N

Aluminum Two-Hole NEMA Lugs - straight lug, 397.5 - 400 kcmil AL-CU, ACSR 336.4 (26/7) and 397.5 (18/1), installing dies 96, 472, 655, 1 1/8-1, 1 1/8-2, 705, 316, 13A. Length 6-7/8 inch. Pad 1-5/8 inch wide x 3-9/16 inch long x 13/32 inch thick. (2) 9/16 inch diameter holes on 1-3/4 inch centers. Barrel 2-7/16 inch long x .1-3/16 inch Outside Diameter. Oxide Inhibitor. Green Cap.
Tin Plated Aluminum Two-Hole NEMA Lugs - Straight Lug, Concentric 4/0 Stranded AL9CU, Installing Dies TX ,71H, 298, 840, 11A. 2 Stranded - 4/0 Stranded AL-CU use VC-5 or VC-6 Dies. Length 6 inch. Pad 1-3/16 inch wide x 3-11/32 inch long x 5/16 inch thick. Barrel 1-15/16 inch long x 7/8 inch Outside Diameter. (2) 9/16 inch Diameter holes on 1-3/4 inch centers. Oxide Inhibitor. White Cap.

AL 4/0 NTN

Tin Plated Aluminum Two-Hole NEMA Lugs - Straight Lug, Concentric 4/0 Stranded AL9CU, Installing Dies TX ,71H, 298, 840, 11A. 2 Stranded - 4/0 Stranded AL-CU use VC-5 or VC-6 Dies. Length 6 inch. Pad 1-3/16 inch wide x 3-11/32 inch long x 5/16 inch thick. Barrel 1-15/16 inch long x 7/8 inch Outside Diameter. (2) 9/16 inch Diameter holes on 1-3/4 inch centers. Oxide Inhibitor. White Cap.
Aluminum Compression Lug for Aluminum and Copper Terminations, One-Hole NEMA Pad, 400 Stranded kcmil AL-CU. Dies TX, 71H, 298, 840, 11A. Length 3-9/16 inch. Pad 1-3/16 inch wide x 1-11/32 inch long x 5/16 inch thick. (1) 17/32 inch Diameter Hole, Barrel 1-7/16 inch long x 7/8 inch Outside Diameter. Oxide Inhibitor. Pink Cap.

AL 4/0-48

Aluminum Compression Lug for Aluminum and Copper Terminations, One-Hole NEMA Pad, 400 Stranded kcmil AL-CU. Dies TX, 71H, 298, 840, 11A. Length 3-9/16 inch. Pad 1-3/16 inch wide x 1-11/32 inch long x 5/16 inch thick. (1) 17/32 inch Diameter Hole, Barrel 1-7/16 inch long x 7/8 inch Outside Diameter. Oxide Inhibitor. Pink Cap.
Tin Plated. Aluminum One-Hole Lugs, Conductor range 4/0 Stranded AL9CU, Installing Diess TX, 71H, 298, 840, 11A. 2 - 4/0 Stranded with VC-5 or VC-6 Dies. Length 3-9/16 inch. Pad 1-3/16 inch wide x 1-11/32 inch long x 5/16 inch thick. Barrel 1-7/16 inch long x 7/8 inch Outside Diamater. Oxide Inhibitor. White Cap.

AL 4/0-48 TN

Tin Plated. Aluminum One-Hole Lugs, Conductor range 4/0 Stranded AL9CU, Installing Diess TX, 71H, 298, 840, 11A. 2 - 4/0 Stranded with VC-5 or VC-6 Dies. Length 3-9/16 inch. Pad 1-3/16 inch wide x 1-11/32 inch long x 5/16 inch thick. Barrel 1-7/16 inch long x 7/8 inch Outside Diamater. Oxide Inhibitor. White Cap.
Aluminum One-Hole NEMA Lug, concentric # 4 Stranded AL-CU, installing dies TB, 37, 375, 162. Length 2-1/4 inch. Pad 5/8 inch wide x 31/32 inch long x 3/16 inch thick. (1) 3/8 inch diameter hole. Oxide Inhibitor. Orange Cap.

AL 4-516

Aluminum One-Hole NEMA Lug, concentric # 4 Stranded AL-CU, installing dies TB, 37, 375, 162. Length 2-1/4 inch. Pad 5/8 inch wide x 31/32 inch long x 3/16 inch thick. (1) 3/8 inch diameter hole. Oxide Inhibitor. Orange Cap.
Aluminum Two-Hole NEMA Lugs - straight lug, 477-500 kcmil and 500-600 Compact AL-CU and ACSR 397.5 (26/7) and 477 (18/1), installing dies 106A, 300, 317, 1 5/16, 14A, 15A. Length 7-5/16 inch. Pad 1-3/4 inch wide x 3-9/16 inch long x 29/64 inch thick. Barrel 2-15/16 inch long x 1-5/16 inch Outside Diameter. (2) 9/16 inch diameter holes on 1-3/4 inch centers. Oxide Inhibitor. Piink Cap.

AL 500 N

Aluminum Two-Hole NEMA Lugs - straight lug, 477-500 kcmil and 500-600 Compact AL-CU and ACSR 397.5 (26/7) and 477 (18/1), installing dies 106A, 300, 317, 1 5/16, 14A, 15A. Length 7-5/16 inch. Pad 1-3/4 inch wide x 3-9/16 inch long x 29/64 inch thick. Barrel 2-15/16 inch long x 1-5/16 inch Outside Diameter. (2) 9/16 inch diameter holes on 1-3/4 inch centers. Oxide Inhibitor. Piink Cap.

Frequently Asked Questions

What wire gauge is compatible with AL 2/0-48 lugs?

The AL 2/0-48 lugs are designed for 2/0 AWG stranded aluminum or copper conductors.

What is the bolt hole diameter for the AL 2/0-48?

The lug features a single bolt hole with a 17/32 inch diameter for standard hardware compatibility.

What is the length of the AL 2/0-48 lug?

The total length of the lug is 3-3/16 inches, with a barrel length of 1-5/16 inches.

Does the AL 2/0-48 lug have corrosion protection?

Yes, the lug includes a pre-applied oxide inhibitor to prevent corrosion in harsh environments.

What material is the AL 2/0-48 lug made of?

The lug is made of aluminum, as indicated by the gray cap to prevent cross-use with copper-only components.

What installing dies are compatible with AL 2/0-48?

The lug is designed for use with ABB TW-TY installing dies for consistent, code-compliant terminations.

What are the dimensions of the pad on the AL 2/0-48?

The pad measures 61/64 inches wide, 1-9/32 inches long, and 15/64 inches thick.

What is the outside diameter of the barrel on the AL 2/0-48?

The barrel has an outside diameter of 11/16 inches.

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