ABB - Installation Products AC 800-608 - Aluminum Straight Splices, concentric 750-800 kcmil AL-CU, ACSR 636 (30/19) and 715.5 (54/7), installing dies 140H, 474, 342, 724, 1 1/2H, 1 5/8. Length 8-1/2 inch x Outside Diameter 1-1/2 inch. Bore 4 inch deep. Oil Stop. Oxide Inhibitor. Light Blue Caps.
ABB - Installation Products

AC 800-608

UPC: 783786691937


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Overview

The ABB AC 800-608 Aluminum Straight Splices are precision-engineered for high-current applications requiring reliable aluminum-to-copper conductor connections. Designed for 750-800 kcmil AL-CU and ACSR conductors (636 kcmil 30/19 and 715.5 kcmil 54/7), these splices ensure low-resistance joints with included oxide inhibitor to prevent corrosion. The concentric design accommodates standard installation dies (140H, 474, 342, 724, 1 1/2H, 1 5/8) for compatibility with common crimping tools. Measuring 8.5 inches in length with a 1.5-inch outside diameter and 4-inch deep bore, the splices feature oil-stop technology to block moisture ingress and light blue caps for visual identification. Ideal for utility, industrial, and renewable energy installations where durable, high-amperage splicing is critical. Complies with UNSPSC 39121449 for electrical connectors.
  • Concentric design for 750-800 kcmil AL-CU and ACSR conductors (636/715.5 kcmil)
  • Compatible with installation dies 140H, 474, 342, 724, 1 1/2H, 1 5/8
  • 8.5" length x 1.5" outside diameter, 4" deep bore
  • Oil-stop and oxide inhibitor for corrosion resistance
  • Light blue caps for easy identification

Specifications

Application
Cable Splice
Color
Light Blue
Conductor Range
750 to 800 kcmil , 636 (30/19) ACSR kcmil , 715.5 (54/7) ACSR kcmil
Connection
Compression
Finish
Bare
Insulation
None
Material
Aluminum
Number Of Conductors
2
Series
AC 800
Size
8.550 inch long
Size
8-1/2 inch x 1-1/2 inch (Length x Outside Diameter), Bore 4 inch deep
Special Features
Dual Rated for Aluminum or Copper Conductors. Prefilled with Oxide Inhibiting Compound
Standard
ANSI C119.4
Type
Compression Splice
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
0.8600 L
Package Weight (Metric)
0.3900 kg

Frequently Asked Questions

What are the dimensions of the AC 800-608?

The splice measures 8.5 inches in length, 1.5 inches in outside diameter, with a 4-inch deep bore.

What conductor sizes does the AC 800-608 support?

The splice supports 750-800 kcmil aluminum-copper conductors and ACSR conductors of 636 kcmil (30/19) and 715.5 kcmil (54/7).

What installation dies are compatible with this splice?

Compatible dies include 140H, 474, 342, 724, 1 1/2H, and 1 5/8 for crimping.

Is an oxide inhibitor included with the splice?

Yes, the splice includes an oxide inhibitor to prevent corrosion at the joint.

Does the AC 800-608 have moisture protection?

Yes, it features oil-stop technology to prevent moisture ingress.

Frequently Asked Questions about ABB - Installation Products

What technical support does ABB - Installation Products offer?

ABB - Installation Products offers comprehensive technical support through a dedicated technical support hotline at 888-385-1221 (Option 1), available 7:00 a.m. - 5:00 p.m. CST, Monday-Friday. Their support services include emergency services, on-site support, remote diagnostics, installation assistance, equipment assessments, and repair coordination. Customers can also access technical resources via email at [email protected].

What are the main product lines offered by ABB - Installation Products?

ABB - Installation Products offers a comprehensive range of electrical distribution and protection solutions, including panelboards like ReliaGear® and ProLine, circuit monitoring systems, softstarters, and modular bus bar systems. Key product lines cover low voltage applications with specialized offerings such as the SMISSLINE TP flexible power distribution bus system, Ekip UP protection and metering relays, and enclosed/open softstarters for industrial and commercial sectors.

What are the key features of ABB - Installation Products products?

ABB - Installation Products feature advanced, user-friendly design elements optimized for industrial applications. Key features include 2-in-1 Push-in Spring connection technology allowing ferruled and rigid cable connections, tool-free mounting, robust vibration and shock-proof design, and front-accessible terminals. The products deliver high connection capacities up to 18.5 kW, support motor starting solutions, provide short-circuit fuseless protection to 100 kA, and enable faster, more intuitive installation with one-hand mounting and automated wiring capabilities.

What environmental ratings do ABB - Installation Products products have?

ABB - Installation Products offer robust environmental ratings across multiple standards, including IP54 to IP66 protection levels and NEMA Type 1 to Type 4X enclosures. These ratings ensure superior protection against dust, water, and corrosion for both indoor and outdoor industrial applications, with certifications that meet stringent environmental performance requirements.

What accessories are available for ABB - Installation Products products?

ABB - Installation Products offers a comprehensive range of accessories designed to enhance functionality and connectivity across industrial control systems. Key accessories include auxiliary contact blocks, signaling contacts, shunt trips, undervoltage releases, electronic timers, interlocks, interface relays, terminal blocks, and connection accessories. These accessories are compatible with SMISSLINE TP plug-in distribution systems and Unifix AD busbar systems, allowing for easy installation and configuration of manual motor starters, circuit breakers, and other electrical components.

What is ABB - Installation Products's warranty policy?

ABB - Installation Products offers a standard 1-year factory warranty for most installation products, with options to extend warranty coverage up to 5 years for specific product lines like low voltage circuit breakers. Extended warranty requires online registration through ABB's Extended Warranty Tool, which verifies product application and provides additional coverage for manufacturing defects and factory-mounted accessories.

What industries and applications are ABB - Installation Products products used for?

ABB - Installation Products serve critical electrical infrastructure needs across diverse industries including Energy, Manufacturing, Power Generation, HVAC, Marine, Food & Beverage, Mining, Pulp & Paper, Water Treatment, and Automotive. Their products cover essential applications such as switchgear, power distribution systems, circuit protection, digital control technologies, and drive systems, engineered for high-reliability environments with a strong emphasis on safety, efficiency, and sustainability.

What communication protocols do ABB - Installation Products products support?

ABB - Installation Products support a comprehensive range of industrial communication protocols, including Modbus RTU, PROFIBUS DP, PROFINET, EtherNet/IP, CANopen, DeviceNet, and IEC 61850. These protocols enable flexible connectivity across multiple industrial automation platforms, with high-speed data transmission capabilities up to 100 Mbps and support for various network topologies.

How are ABB - Installation Products products typically installed?

ABB - Installation Products are installed through a professional, systematic process emphasizing fast, intuitive wiring and tool-free mounting. Typical installation involves precise equipment verification, secure electrical connections, and comprehensive testing, including foundation frame assessment, busbar and cable connections, earthing system establishment, and thorough pre-commissioning functional tests to ensure optimal performance and reliability.

What certifications and standards do ABB - Installation Products products comply with?

ABB - Installation Products products meet rigorous international certifications including UL (United States), CSA (Canada), CE (European Community), UKCA (United Kingdom), EAC (Russia), and C-Tick (Australia & New Zealand). Our products comply with critical standards such as IEC 60947 series for low-voltage switchgear, functional safety standards EN 61800-5-2 and ISO 13849-1, ensuring high performance and reliability across industrial installation applications.