ABB - Installation Products 775CP - 35kV, 900Amp, Deadbreak, Connecting Plug, use 600ATM assembly tool.
ABB - Installation Products

775CP

UPC: 783786656677


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Overview

The ABB 775CP is a 35kV, 900 Amp Deadbreak Connecting Plug designed for medium-voltage power distribution systems. This component enables safe, de-energized connection and disconnection of two 900 Amp Elastimold® 775LR/776LR connectors, minimizing exposure to live parts during maintenance. The deadbreak design ensures reliable operation under ANSI/IEEE Standard 386, with a maximum phase-to-ground operating voltage of 21.1kV and phase-to-phase voltage of 36.6kV. It withstands impulse voltages up to 150kV BIL (1.2 x 50 microsecond wave) and provides 50kV AC one-minute withstand capability. The 900 Amp continuous rating supports high-current industrial applications, while a 25kA symmetrical momentary rating ensures short-circuit resilience over 10 cycles. Constructed with 100% peroxide-cured EPDM insulation and conductive materials, the 775CP delivers consistent performance in demanding environments. Installation requires the 600ATM Hex Tool for precise torque control, ensuring proper mating and system integrity. Available with or without a factory-assembled stud (suffix 'SP' for assembled, 'S' for loose), this connecting plug is a critical component for medium-voltage cable termination and bus connections in utility and industrial power distribution networks.
  • 35kV voltage class with 21.1kV max phase-to-ground and 36.6kV max phase-to-phase
  • 900 Amp continuous current rating with 25kA symmetrical momentary withstand
  • Deadbreak design allows safe de-energized connection/disconnection of 900 Amp connectors
  • Meets ANSI/IEEE Standard 386 with 150kV BIL impulse withstand and 50kV AC one-minute withstand
  • 100% peroxide-cured EPDM construction for durable insulation and conductivity

Specifications

Application
35 kV, 900 Amps
Connection Type
Deadbreak
Current Rating
900 A
Material
Copper
Series
775CP
Temperature Rating, Maximum
149 F
Temperature Rating, Maximum
65 C
Temperature Rating, Minimum
-40 F
Temperature Rating, Minimum
-40 C
Type
Connecting Plug
Voltage Rating
35 kV
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
0.0010 L
Package Weight (Metric)
0.0010 kg
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Frequently Asked Questions

What items are included in the 775CP kit?

Each kit contains one 775CP connecting plug, one tube of lubricant 82-08, and two installation instructions (IS-0230 and IS-0915).

How do I order the 775CP with a stud?

To order with a factory-assembled stud, add "SP" to the part number. For a loose stud, add "S" to the part number.

How is torque controlled during 775CP installation?

Torque control during 775CP installation is achieved using a 600ATM Hex Tool and a torque wrench.

Can the 775CP be connected while energized?

The 775CP allows for de-energized connection of two 900 Amp connectors.

What is the continuous current rating of the 775CP?

The 775CP connecting plug has a continuous current rating of 900 Amps.

What are the operating voltage limits for the 775CP?

The 775CP has a maximum phase-to-ground operating voltage of 21.1kV and a maximum phase-to-phase voltage of 36.6kV.

What tool is required for 775CP installation?

A 600ATM Hex Tool is required for the installation of the 775CP connecting plug.

What is the 775CP connecting plug used for?

The 775CP connecting plug is an insulated bus used to attach and connect two or more Elastimold 775LR/776LR 900 Amp connectors.

How do I order the 775CP with a stud?

To order with a factory-assembled stud, add "SP" to the part number. For a loose stud, add "S" to the part number.

What tool is required for 775CP installation?

A 600ATM Hex Tool is required for the installation of the 775CP connecting plug.

How to Install the 600/900 Series Deadbreak Connecting Plug

This guide provides step-by-step instructions for installing the 600/900 series deadbreak connecting plug. Ensure all apparatus are de-energized before beginning installation. The process includes stud installation, lubrication, and torquing procedures.

Estimated time: 30m

Tools needed:

600ATM, 3/8” hex bit socket, Torque wrench

Supplies needed:

Connecting Plug, Lubricant (DO NOT SUBSTITUTE), No. 14 AWG (2.5mm) copper wire (if applicable)

  1. Install the Stud (if applicable)

    If the mating plug device is not equipped with a stud, hand tighten the stud into the mating plug device. Ensure the stud is threaded in until the start of the flats are below the contact surface.

  2. Clean and Lubricate Parts

    Clean both the connecting plug and its mating part. Lubricate both parts thoroughly with the supplied lubricant. DO NOT SUBSTITUTE with other lubricants, as they may be harmful. Maintain clean surfaces on all parts.

  3. Connect and Torque the Plug

    Push the connecting plug into the mating part (elbow, bushing extender, vault stretcher, or elbow end module) and engage the threads. Hold the contact of the plug against the contact surface of the mating part. Using a 600ATM or a 3/8” hex bit socket and a torque wrench, tighten the connection to 50 to 60 foot-pounds (68 to 81 newton-meters) of torque.

  4. Connect Grounding Wire (if applicable)

    If applicable, insert one end of a No. 14 AWG (2.5mm) copper wire or equivalent through the grounding eye on the connecting plug. Twist the wire tightly, being careful not to damage the eye. Connect the other end of the wire to ground.

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