Authorized ABB Distributor (Installation Products)
ABB - Installation Products 750BIPSP - 35kV 600 Series Deadbreak Insulating Plug (with Cap) and Factory Assembled Stud, which is not field removable.. Plug Length 5.656 inch, Diameter 3 inch, Epoxy. Stud - Tin Plated Aluminum 2.465 inch long with 5/8-11 UNC-2A Thread on Both Ends.

ABB Installation Products 750BIPSP 35kV 600 Series Deadbreak Insulating Plug (with Cap) and Factory Assembled Stud, which…

UPC: 783786623594


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Installation InstructionsSpecification SheetManufacturer Product Website

Contact for Pricing

Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.

Overview

The ABB 750BIPSP 35kV 600 Series Deadbreak Insulating Plug is a factory-assembled, non-field-removable component engineered for medium-voltage cable terminations in underground and overhead distribution systems. This deadbreak plug features a 5.656-inch length and 3-inch diameter epoxy body, delivering robust insulation and environmental protection against moisture, UV exposure, and mechanical stress. The integrated tin-plated aluminum stud (2.465 inches long) has a 5/8-11 UNC-2A thread on both ends, ensuring secure mechanical and electrical connections in critical applications. Designed for compatibility with 600 Series deadbreak bushings, the 750BIPSP attaches to insulated Elastimold® 755/6BLR, 755BE, and 755BVS 600A connectors. The plug meets ANSI/IEEE Standard 386 for 35kV voltage class, with a maximum phase-to-ground operating voltage of 21.1kV and phase-to-phase voltage of 36.6kV. It provides a 150kV BIL impulse withstand (1.2 x 50 microsecond wave), 50kV AC one-minute withstand, and 103kV DC 15-minute withstand. Additional ratings include 26kV AC corona extinction at 3pC sensitivity, 600A continuous current, and 25kA symmetrical momentary rating for 10 cycles. The factory-assembled design eliminates field assembly errors, ensuring consistent performance in utility, industrial, and commercial installations. The hex nut serves as a capacitive test point for safe voltage verification, while the molded rubber sealing cap provides environmental protection. Supplied with lubricant tube (82-08), installation instructions (IS-0230), and sealing cap (655-3), the 750BIPSP is a dependable solution for medium-voltage cable terminations requiring reliable, maintenance-free operation.
  • Factory-assembled 35kV 600A deadbreak insulating plug with non-field-removable design
  • Epoxy body (5.656" L x 3" Dia) for moisture, UV, and mechanical stress resistance
  • Tin-plated aluminum stud (2.465" L) with 5/8-11 UNC-2A threads on both ends
  • Meets ANSI/IEEE Standard 386: 21.1kV phase-to-ground, 36.6kV phase-to-phase, 150kV BIL
  • Includes capacitive test point, sealing cap, lubricant, and installation instructions

Specifications

Application
35 kV, 600 Amps
Connection Type
Factory Assembled Stud
Material
Epoxy, Tin Plated Aluminum
Series
600 Series
Size
Length: 5.656 inch, Diameter: 3 inch
Temperature Rating, Maximum
149 F
Temperature Rating, Maximum
65 C
Temperature Rating, Minimum
-40 F
Temperature Rating, Minimum
-40 C
Type
Insulating Plug with Cap
Voltage Rating
35 kV
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
2.0500 L
Package Weight (Metric)
0.9300 kg
35kv, 200 Amp Loadbreak Bushing Clamp and Gasket Kit - 3 Holes, for use on Bushing Well without Bail Tabs. Equipped with Copper Conductor Rod. Molded Epoxy Flange for Gasketed Clamp Mounting. Includes Epoxy Bushing Well, Clamp, Gasket and Instruction Sheet.

L1601PC-S2-CK3H

35kv, 200 Amp Loadbreak Bushing Clamp and Gasket Kit - 3 Holes, for use on Bushing Well without Bail Tabs. Equipped with Copper Conductor Rod. Molded Epoxy Flange for Gasketed Clamp Mounting. Includes Epoxy Bushing Well, Clamp, Gasket and Instruction Sheet.
Extended Feed-Thru with Female Stud, 15 kV, 600 Amps, Includes Reducing Tap Well, 15kV Feed Thru Insert, Hold Down Plate, Stud, Bracket and Hardware.

655BEFT

Extended Feed-Thru with Female Stud, 15 kV, 600 Amps, Includes Reducing Tap Well, 15kV Feed Thru Insert, Hold Down Plate, Stud, Bracket and Hardware.
Corrugated Contact Welded Adapter Assembly, Size K - Insulation Diameter Range 1.090 to 1.310 inch. includes Silicone Lubricant, (2) Hose Clamps, Molded Housing, Contact Assembly, Wooden Plug and Instruction Sheet.

20MA-K

Corrugated Contact Welded Adapter Assembly, Size K - Insulation Diameter Range 1.090 to 1.310 inch. includes Silicone Lubricant, (2) Hose Clamps, Molded Housing, Contact Assembly, Wooden Plug and Instruction Sheet.
35 kV, 900 Amps, Deadbreak Bushing (for In-Oil and SF6 applications), Length 8.12 inch, Diameter 4-1/2 inch. Shank Length 2.938 inch. Molded Epoxy with Stainless Steel Flange. For Cover or Side-Mount Installations.

775S1

35 kV, 900 Amps, Deadbreak Bushing (for In-Oil and SF6 applications), Length 8.12 inch, Diameter 4-1/2 inch. Shank Length 2.938 inch. Molded Epoxy with Stainless Steel Flange. For Cover or Side-Mount Installations.
Corrugated Contact Welded Adapter Assembly, Size G - Insulation Diameter Range .760 to .950 inch. includes Silicone Lubricant, (1) Hose Clamp, Molded Housing, Contact Assembly, Wooden Plug and Instruction Sheet.

20MA-G

Corrugated Contact Welded Adapter Assembly, Size G - Insulation Diameter Range .760 to .950 inch. includes Silicone Lubricant, (1) Hose Clamp, Molded Housing, Contact Assembly, Wooden Plug and Instruction Sheet.
35 kV, 600 Amp Series Deadbreak Connecting Plug with Factory Assembled Stud, which is not field removable. Length 10.13 inch, Widest Diameter 3 inch. EPDM Peroxide Insulation Housing.

750CPSP

35 kV, 600 Amp Series Deadbreak Connecting Plug with Factory Assembled Stud, which is not field removable. Length 10.13 inch, Widest Diameter 3 inch. EPDM Peroxide Insulation Housing.
35kV, 900Amp Deadbreak, Bushing Extender with Stud

775BE

35kV, 900Amp Deadbreak, Bushing Extender with Stud
15/25kv, Rod Contact for 16THG Terminators, includes Contact Rod, Ground Strap and Rain Cap. Conductor size - #2 Stranded/Compressed or #1 Compact/Solid.

16TCA-0220-4

15/25kv, Rod Contact for 16THG Terminators, includes Contact Rod, Ground Strap and Rain Cap. Conductor size - #2 Stranded/Compressed or #1 Compact/Solid.

Frequently Asked Questions

What is the voltage rating of the 750BIPSP?

The 750BIPSP is rated for 35kV medium-voltage applications.

What are the dimensions of the plug?

The plug has a length of 5.656 inches and a diameter of 3 inches.

What material is the stud made of?

The stud is made of tin-plated aluminum.

What thread size does the stud have?

The stud has a 5/8-11 UNC-2A thread on both ends.

What is the stud length?

The stud is 2.465 inches long.

Is the stud field removable?

No, the tin-plated aluminum stud is factory assembled and not field removable.

Is the plug compatible with 600 Series bushings?

Yes, the 750BIPSP is designed for compatibility with 600 Series deadbreak bushings.

How to Install the LINK-C Deadbreak Cam Link Operable Connector System

This guide provides step-by-step instructions for installing the LINK-C 600 amp deadbreak cam link operable connector system, including mounting, lubrication, and grounding procedures.

Estimated time: 2h

Tools needed:

Torque wrench, Welding equipment, 600ATM Operating Tool, 1 inch hex tool, Hot stick, Wire strippers

Supplies needed:

ELASTIMOLD supplied lubricant, 3/8-16 hex nuts, Lockwashers, 3/8-16 x 2 inch studs, Alignment bracket hardware, #14 AWG or #12 AWG solid copper wire, Appropriate grounding connector

  1. De-energize and Prepare for Installation

    Before beginning, ensure all apparatus is de-energized and follow all local and national work rules. Inspect all components for damage, proper rating, and compatibility with mating parts. Ensure all required tools are at hand and maintain cleanliness throughout the procedure. Failure to follow these instructions will result in damage to the product and serious or fatal injury.

  2. Install the 600 Amp Elbow

    Install the 600 amp elbow onto the cable according to its specific installation instructions. Ensure the elbow is positioned to align correctly with the stand-off plug or apparatus bushing.

  3. Mount the Stand-Off Plug (If Applicable)

    If using a bolted stand-off plug, weld three 3/8-16 x 2” studs to the equipment faceplate according to customer standard practice. Install three hex nuts onto the studs to support the stand-off plug, ensuring it aligns with the apparatus bushing. Place the stand-off plug over the studs, resting on the nuts or optional spacers. Secure with three lockwashers and hex nuts, tightening each to 12 ft-lbs torque. Verify the top surfaces of the bushing and stand-off plug are in-line.

  4. Install Bushing Extender and Elbow

    Clean and thoroughly lubricate the apparatus bushing and both interfaces of the 600 amp bushing extender with ELASTIMOLD supplied lubricant. Install the bushing extender onto the apparatus bushing. Insert the 600ATM tool into the retainer contact, engage the internal hex broach, and insert the retainer contact into the bushing extender. Thread it into the apparatus bushing using a suitable tool on the 1” hex portion of the 600ATM, torquing to 50-60 ft-lbs. Similarly, clean and lubricate the epoxy standoff plug and both interfaces of the 600 amp elbow with ELASTIMOLD lubricant. Install the elbow onto the epoxy standoff plug, insert the 600AMT tool into the retainer contact, and thread it into the epoxy standoff plug, torquing to 50-60 ft-lbs.

  5. Install the Alignment Bracket

    Remove the bushing extender clamp and elbow clamp from the alignment bracket. Position the alignment bracket on the bushing extender 2.5 inches (63.5mm) from the grounding eye. Assemble the bushing extender clamp to the alignment bracket with the supplied hardware, torquing by alternating sides until the clamp tabs are flush and tight.

  6. Secure the Elbow in the Alignment Bracket

    Position the elbow within the alignment bracket, ensuring the elbow cuff aligns evenly with the bushing extender cuff. Assemble the elbow clamp to the alignment bracket using the supplied hardware. Torque by alternating sides until the clamp tabs are flush and tight. Ensure the elbow clamp notch faces the cable entrance of the elbow.

  7. Insert the Link Connector

    Clean and thoroughly lubricate both 600 ampere interfaces of the Link with ELASTIMOLD supplied lubricant. Align the Link so it is perpendicular to the switch faceplate when inserted into the bushing extender and elbow. Insert the Link, ensuring both lever arms are inside the alignment bracket legs. Engage the pivot pin into the slots in the alignment bracket legs. While pushing inward, use a hot stick on the hot stick eye to move the lever arms downward, engaging the roller pin and moving the Link inward until the lever arms are perpendicular to the alignment bracket leg.

  8. Ground the System

    Ground the elbow by feeding a #14 AWG or #12 AWG solid copper wire through the grounding eye, twisting it tight, and connecting it to ground. Clean and lubricate the 200 amp interface on the Link. Ground and install any desired mating product on the 200 amp interface according to its instructions. Ground the cable: if using concentric neutral cable, twist the neutral wires together and connect to ground with an appropriate connector; if using 20MA or 21MA grounding devices, connect their ground lead to ground. For three-phase installations, tie all grounds from all three phases to a common ground point.

Frequently Asked Questions about ABB - Installation Products

How are Thomas and Betts products typically installed?

Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.

What accessories are available for Thomas and Betts products?

Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.

What environmental ratings do Thomas and Betts products have?

Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.

What communication protocols do Thomas and Betts products support?

Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.

What are the key features of Thomas and Betts products?

Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.

What are the main product lines offered by Thomas and Betts?

Thomas and Betts offers a comprehensive range of product lines including electrical connectors, cable management systems, grounding and bonding solutions, and industrial automation components. Their products are designed for durability and reliability in demanding industrial environments, ensuring optimal performance and safety across various applications.

What technical support does Thomas and Betts offer?

Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.

What industries and applications are Thomas and Betts products used for?

Thomas and Betts products are utilized across various industries including electrical construction, industrial automation, telecommunications, and utilities. Their extensive range of cord and cable fittings, electrical boxes, and metal framing systems are designed for applications that require durability and reliability in harsh environments, ensuring optimal performance in both permanent and temporary installations.

What certifications and standards do Thomas and Betts products comply with?

Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.

What are the main product lines offered by Ocal?

Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.