ABB - Installation Products 58161 - Copper One-Hole Lug, Standard Barrel, Peep Hole, Max 35kV, 4/0 Flex Wire, 1/4 Inch Bolt Size, Tin Plated, Die Code 62, Die Color Code Yellow
ABB - Installation Products

58161

UPC: 786210581613


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Installation InstructionsSpecification SheetManufacturer Product Website

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Multiplier: 10

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Overview

The ABB Copper One-Hole Lug, SKU 58161, is engineered for reliable electrical connections in demanding industrial and high-voltage applications. This lug features a standard barrel with an inspection window, allowing for visual confirmation of complete conductor insertion. Constructed from high-conductivity copper tubing, it is tin-plated to inhibit corrosion and ensure low contact resistance. Designed for 4/0 AWG flexible stranded copper conductors, it accommodates a 1/4-inch bolt size for secure mounting. The lug is UL Listed and CSA Certified to 35kV, with a temperature rating of 90°C when crimped with specified Panduit or competitor tools and dies. The color-coded barrel, marked with die code 62 and a yellow color code, facilitates proper crimp die selection for accurate installation. It is also American Bureau of Shipping approved. This lug is suitable for power distribution systems, industrial machinery, electrical panels, and other applications requiring robust, high-voltage connections. For applications exceeding 2000V, consult cable manufacturer instructions for voltage stress relief. The generously beveled wire entry prevents conductor strand damage during insertion. Ensure proper installation according to manufacturer guidelines for optimal performance and safety.
  • Constructed from high-conductivity copper tubing with tin plating for corrosion resistance.
  • Designed for 4/0 AWG flexible stranded copper conductors with a 1/4-inch bolt size.
  • UL Listed and CSA Certified to 35kV, with a 90°C temperature rating.
  • Features an inspection window for visual conductor insertion confirmation.
  • Color-coded yellow with die code 62 for easy tool and die identification.

Specifications

Cable Size
4/0 AWG
Color
Yellow
Insulation
None
Material
Copper
Number Of Holes
1
Standard
UL E9809
Standard
UL E9809 / UL E9809
Stud Size
1/4 in
Type
Standard Barrel
Voltage Rating
35 kV
Package Dimensions (L x W x H)
3.5 IN x 3 IN x 3 IN
Package Dimensions (L x W x H)
8.89 cm x 7.62 cm x 7.62 cm
Package Weight (Imperial)
0.150 L
Package Weight (Metric)
0.068 kg
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Frequently Asked Questions

What wire sizes are compatible with product 54101?

The product is compatible with wire sizes ranging from 14 AWG to 1000 kcmil.

What is the maximum wire size for 54101?

The maximum wire size for product 54101 is 1000 kcmil.

What is the minimum wire size for 54101?

The minimum wire size for product 54101 is 14 AWG.

What materials are used in product 54101?

Product 54101 is made of high conductivity copper and is electro tin plated.

What certifications does product 54101 have?

Product 54101 conforms to UL 486 A, UL 486 B, CSA C22.2 No. 65-18, and RoHS3.

What is the bolt size for product 54101?

The bolt size for product 54101 is 1/4 inch.

What installation tools are recommended for 54101?

Recommended installation tools include hydraulic tools like TBM6H and battery-operated tools like BPLT6BSCR.

How can I visually inspect the wire fit?

Product 54101 features a peep hole for visual inspection of wire fit.

What is the crimp area design of 54101?

The product has a chamfered barrel design that helps eliminate wire hang-ups and maximizes crimp area.

What are the safety precautions for using 54101?

The product must be installed in accordance with applicable national and local electrical codes.

How to Install the 58161 Compression Lug

Instructions for installing and crimping 58161 compression lugs onto electrical cables.

Estimated time: 15m

Tools needed:

Wire strippers, Wire brush, Crimping tool (die and handle/hydraulic/battery tool), Deburring tool

Supplies needed:

58161 compression lug, Electrical cable, Insulation (adhesive pad or shrink tubing)

  1. Prepare the Cable

    Strip the insulation from the cable to the length specified in the product's documentation. Ensure the cable strands are not nicked. Clean the cable end with a wire brush.

  2. Insert Cable into Lug

    Insert the prepared cable end into the 58161 compression lug until it stops. Visually inspect through the peep hole to confirm the cable is fully inserted.

  3. Crimp the Lug

    Select the correct installing die and tool as specified in the product's documentation. Place the connector in the die and perform the required number of compressions, beginning near the tongue of the connector. Refer to the product's table for the correct die and number of compressions.

  4. Remove Flash and Burrs

    After crimping, remove any sharp edges, flash, or burrs from the lug using a deburring tool.

  5. Insulate the Connection

    Insulate the connection using the method specified in the product's documentation. This may involve using an adhesive pad or shrink tubing. Refer to the documentation for specific part numbers and cable size compatibility.

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Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.

What accessories are available for Thomas and Betts products?

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What environmental ratings do Thomas and Betts products have?

Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.

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What technical support does Thomas and Betts offer?

Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.

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What certifications and standards do Thomas and Betts products comply with?

Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.

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