ABB - Installation Products 58162 - Copper One-Hole Lug, Standard Barrel, Peep Hole, Max 35kV, Wire Size 4/0 Flex, 5/16 Inch Bolt Size, Tin Plated, Die Code 62, Die Color Code Yellow
ABB - Installation Products

58162

UPC: 786210581620


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Installation InstructionsSpecification SheetManufacturer Product Website

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Multiplier: 10

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Overview

The ABB Copper One-Hole Lug, SKU 58162, is a high-conductivity wrought copper compression connector designed for reliable electrical connections in industrial power systems. Engineered for applications ranging from 600V to 35kV, this lug accommodates 4/0 flexible copper conductors, ensuring optimal performance in high-voltage environments. The lug features a standard 45° barrel with a peep hole for visual confirmation of wire insertion and proper crimp completion, simplifying installation and quality control. Its electro-tin plated finish provides enhanced corrosion resistance, critical for maintaining connection integrity in harsh or corrosive conditions. The 5/16-inch bolt size ensures a secure mechanical connection, while the Die Code 62 and Yellow color code streamline inventory management and application verification. With a maximum voltage rating of 35kV, this lug is ideal for use in substations, industrial plants, power distribution systems, and other critical electrical installations where long-term reliability is essential. The lug's compact dimensions (0.88" x 1.25" x 0.15") and compatibility with standard tooling make it a versatile choice for a wide range of conductor types and applications.
  • High-conductivity wrought copper construction for superior electrical performance
  • Rated for 600V to 35kV applications with 4/0 flexible copper conductor compatibility
  • Standard 45° barrel with peep hole for visual confirmation of wire insertion and crimp completion
  • Electro-tin plated finish for enhanced corrosion resistance in harsh environments
  • 5/16-inch bolt size for secure mechanical connections; Die Code 62 and Yellow color code for easy identification
  • 5/16 Inch bolt size for secure fastening.
  • Die Code 62 with Yellow color code for easy identification.

Specifications

Cable Size
4/0 AWG
Color
Yellow
Connection Type
One-Hole Lug
Connection Type
Peep Hole, Crimp
Insulation
None
Material
Copper
Material
Copper, Tin Plated
Number Of Holes
1
Series
Die Code 62
Size
4/0 Flex Wire, 5/16 Inch Bolt Size
Size
4/0 Flex, 5/16 Inch Bolt Size
Standard
UL E9809
Standard
UL E9809 / UL E9809
Stud Size
5/16 in
Type
Standard Barrel
Voltage Rating
35 kV
Package Dimensions (L x W x H)
3.5 IN x 3 IN x 3 IN
Package Dimensions (L x W x H)
8.89 cm x 7.62 cm x 7.62 cm
Package Weight (Imperial)
0.150 L
Package Weight (Metric)
0.068 kg
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Frequently Asked Questions

What wire sizes are compatible with product 54101?

The product is compatible with wire sizes ranging from 14 AWG to 1000 kcmil.

What is the maximum wire size for 54101?

The maximum wire size for product 54101 is 1000 kcmil.

What is the minimum wire size for 54101?

The minimum wire size for product 54101 is 14 AWG.

What materials are used in product 54101?

Product 54101 is made of high conductivity copper and is electro tin plated.

What certifications does product 54101 have?

Product 54101 conforms to UL 486 A, UL 486 B, CSA C22.2 No. 65-18, and RoHS3.

What is the bolt size for product 54101?

The bolt size for product 54101 is 1/4 inch.

What installation tools are recommended for 54101?

Recommended installation tools include hydraulic tools like TBM6H and battery-operated tools like BPLT6BSCR.

How can I visually inspect the wire fit?

Product 54101 features a peep hole for visual inspection of wire fit.

What is the crimp area design of 54101?

The product has a chamfered barrel design that helps eliminate wire hang-ups and maximizes crimp area.

What are the safety precautions for using 54101?

The product must be installed in accordance with applicable national and local electrical codes.

How to Install the 58162 Compression Lug

Instructions for installing and crimping 58162 compression lugs onto electrical cables.

Estimated time: 15m

Tools needed:

Wire strippers, Wire brush, Crimping tool (die and handle/hydraulic/battery tool), Deburring tool

Supplies needed:

58162 compression lug, Electrical cable, Insulation (adhesive pad or shrink tubing)

  1. Prepare the Cable

    Strip the insulation from the cable to the length specified in the product's documentation. Ensure the cable strands are not nicked. Clean the cable end with a wire brush.

  2. Insert Cable into Lug

    Insert the prepared cable end into the 58162 compression lug until it stops. Visually inspect through the peep hole to confirm the cable is fully inserted.

  3. Crimp the Lug

    Select the correct installing die and tool as specified in the product's documentation. Place the connector in the die and perform the required number of compressions, beginning near the tongue of the connector. Refer to the product's table for the correct die and number of compressions.

  4. Remove Flash and Burrs

    After crimping, remove any sharp edges, flash, or burrs from the lug using a deburring tool.

  5. Insulate the Connection

    Insulate the connection using the method specified in the product's documentation. This may involve using an adhesive pad or shrink tubing. Refer to the documentation for specific part numbers and cable size compatibility.

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Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.

What accessories are available for Thomas and Betts products?

Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.

What environmental ratings do Thomas and Betts products have?

Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.

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Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.

What are the key features of Thomas and Betts products?

Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.

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Thomas and Betts offers a comprehensive range of product lines including electrical connectors, cable management systems, grounding and bonding solutions, and industrial automation components. Their products are designed for durability and reliability in demanding industrial environments, ensuring optimal performance and safety across various applications.

What technical support does Thomas and Betts offer?

Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.

What industries and applications are Thomas and Betts products used for?

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What certifications and standards do Thomas and Betts products comply with?

Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.

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