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ABB - Installation Products 54105BS - Copper One-Hole Lug, Standard Barrel - Bell Shaped End, Peep Hole, Max 35kV, #6 AWG Wire, 1/4 Inch Bolt Size, Tin Plated, Die Code 24, Die Color Code Blue

ABB Installation Products 54105BS Copper One-Hole Lug, Standard Barrel - Bell Shaped End, Peep Hole, Max 35kV, #6 AWG…

UPC: 786210954547


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Installation InstructionsSpecification SheetManufacturer Product Website

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Multiplier: 50

*Contact for lower quantities*

Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.

Overview

The ABB 54105BS is a tin-plated copper one-hole lug designed for reliable electrical connections in demanding industrial and utility applications. Engineered to meet stringent standards, this lug is rated for a maximum voltage of 35kV, ensuring safe and efficient operation in high-voltage systems. The lug features a standard barrel with a bell-shaped end for easier wire insertion and a peep hole for visual inspection of the conductor's position, confirming a complete and secure connection. Constructed from high-quality copper with a tin-plated finish, it offers excellent electrical conductivity and superior resistance to corrosion, ensuring long-term performance and durability. This one-hole lug is specifically designed to accommodate #6 AWG wire and is compatible with a 1/4-inch bolt size for mounting. The die code 24 and corresponding blue color code facilitate easy identification, inventory management, and proper tooling selection during installation. The ABB 54105BS is manufactured in the USA, underscoring its commitment to quality and domestic production. Key Specifications: - SKU: 54105BS - Manufacturer: ABB - Installation Products - Material: Copper, Tin Plated - Wire Size: #6 AWG - Bolt Size: 1/4 Inch - Voltage Rating: Max 35kV - Connection Type: One-Hole Lug - Barrel Type: Standard, Bell-Shaped End - Inspection Feature: Peep Hole - Die Code: 24 - Color Code: Blue - UNSPSC Code: 39121405 - Country of Origin: US This lug is an essential component for electrical infrastructure projects, power distribution, and industrial control systems where robust and dependable connections are paramount. Trust ABB Installation Products for your critical electrical connection needs.
  • High-conductivity tin-plated copper construction
  • Rated for maximum 35kV applications
  • Accommodates #6 AWG wire with a 1/4 inch bolt size
  • Bell-shaped end and peep hole for easy inspection and secure connection
  • Blue color code (Die Code 24) for identification

Specifications

Cable Size
6 AWG
Color
Blue
Insulation
None
Material
Copper
Number Of Holes
1
Standard
UL E9809
Standard
UL E9809 / UL E9809
Stud Size
1/4 in
Type
Standard Barrel - Bell Shaped End
Voltage Rating
35 kV
Package Dimensions (L x W x H)
3.25 IN x 2.75 IN x 2.25 IN
Package Dimensions (L x W x H)
8.255 cm x 6.985 cm x 5.715 cm
Package Weight (Imperial)
0.020 L
Package Weight (Metric)
0.009 kg
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Molded Junction Box, Length 4 Inch x Width 4 Inch x Depth 2 Inch, Material Polycarbonate, Color Gray

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Combine high performance with compact dimensions: - 1000 V AC / DC IEC 600 V UL, - Opt for the best marking visibility thanks to the up-front, flat marker zone, which lets you mark up to eight digits or increase the font size.

How to Install the 54105BS Copper Color-Keyed Lugs

This guide provides step-by-step instructions for installing the 54105BS copper color-keyed lugs, ensuring secure and reliable electrical connections.

Estimated time: 30m

Tools needed:

Wire strippers, Crimping tool, Wire brush

Supplies needed:

Copper color-keyed lugs, Electrical cable, Crimping dies

  1. Strip the cable insulation

    Strip the insulation from the electrical cable to the length specified in the installation table. Avoid nicking the cable strands to prevent future breakage.

  2. Prepare the cable end

    Clean the cable end with a wire brush and insert it into the copper lug connector until it stops. Ensure the insertion length matches the stripped length of the cable.

  3. Crimp the connector

    Insert the connector into the appropriate crimping die and compress it according to the specifications in the installation table. Begin crimping near the tongue of the connector to ensure a secure connection.

  4. Remove sharp edges

    After crimping, carefully remove any sharp edges, flash, or burrs that may have resulted from the crimping process to ensure safety and reliability.

Frequently Asked Questions about ABB - Installation Products

How are Thomas and Betts products typically installed?

Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.

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Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.

What environmental ratings do Thomas and Betts products have?

Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.

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Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.

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What industries and applications are Thomas and Betts products used for?

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Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.

What are the main product lines offered by Ocal?

Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.