ABB - Installation Products 204210S - Insulation Piercing Magnet Wire Splice, Length .69 Inches, Width .53 Inches, Height .53 Inches, Wire Range #12 AWG - #4 AWG 10,380 Circular Mil Area - 52,480 Circular Mil Area, Copper Alloy, Tin Plated
ABB - Installation Products

204210S

UPC: 786210867755


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Multiplier: 100

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Overview

The ABB 204210S Insulation Piercing Magnet Wire Splice is a compact, copper alloy splice designed for direct connection of magnet wires without stripping insulation. Rated for wire ranges from #12 AWG to #4 AWG (10,380 to 52,480 circular mil area), this splice eliminates the need for traditional wire stripping or soldering, reducing installation time and labor costs. The tin-plated copper alloy construction ensures reliable electrical conductivity and corrosion resistance in industrial environments. Measuring 0.69 inches in length and 0.53 inches in width/height, the 204210S is optimized for tight spaces and high-density wiring applications. Ideal for motor windings, transformers, and control panels where space and reliability are critical. Compatible with standard magnet wire insulation types, this splice provides a secure, gas-tight connection that maintains integrity under vibration and thermal cycling. No special tools are required for installation, making it a practical choice for field service and maintenance teams.
  • Insulation piercing design eliminates wire stripping
  • Supports #12 to #4 AWG (10,380–52,480 circular mil area)
  • Tin-plated copper alloy for corrosion resistance
  • Compact dimensions: 0.69" L x 0.53" W x 0.53" H
  • No special tools required for installation

Specifications

Application
For aluminum to copper, aluminum to aluminum or copper to copper magnet wire connections
Finish
Tin Plated
Material
Copper
Material
Copper Alloy, Tin Plated
Size
Length 0.69 Inches, Width 0.53 Inches, Height 0.53 Inches
Special Features
Designed to penetrate magnet wire insulation during application, eliminating the need for stripping, brazing, welding or other methods of joining magnet wire
Standard
UL E9809
Type
Splice
Package Dimensions (L x W x H)
4 IN x 4 IN x 3 IN
Package Dimensions (L x W x H)
10.16 cm x 10.16 cm x 7.62 cm
Package Weight (Imperial)
0.0200 L
Package Weight (Metric)
0.0090 kg
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Frequently Asked Questions

What are the dimensions of the 204210S?

The splice measures 0.69 inches in length and 0.53 inches in width and height.

What wire sizes does the 204210S support?

The 204210S supports wire ranges from #12 AWG to #4 AWG, covering 10,380 to 52,480 circular mil area.

What is the material of the 204210S splice?

The splice is made of copper alloy with a tin plating for corrosion resistance.

Is insulation stripping required for installation?

No, the 204210S is an insulation piercing splice that connects wires without stripping.

Is the 204210S suitable for outdoor use?

The tin plating provides corrosion resistance, but suitability for outdoor use depends on environmental conditions.

Frequently Asked Questions about ABB - Installation Products

What technical support does ABB - Installation Products offer?

ABB - Installation Products offers comprehensive technical support through a dedicated technical support hotline at 888-385-1221 (Option 1), available 7:00 a.m. - 5:00 p.m. CST, Monday-Friday. Their support services include emergency services, on-site support, remote diagnostics, installation assistance, equipment assessments, and repair coordination. Customers can also access technical resources via email at [email protected].

What are the main product lines offered by ABB - Installation Products?

ABB - Installation Products offers a comprehensive range of electrical distribution and protection solutions, including panelboards like ReliaGear® and ProLine, circuit monitoring systems, softstarters, and modular bus bar systems. Key product lines cover low voltage applications with specialized offerings such as the SMISSLINE TP flexible power distribution bus system, Ekip UP protection and metering relays, and enclosed/open softstarters for industrial and commercial sectors.

What are the key features of ABB - Installation Products products?

ABB - Installation Products feature advanced, user-friendly design elements optimized for industrial applications. Key features include 2-in-1 Push-in Spring connection technology allowing ferruled and rigid cable connections, tool-free mounting, robust vibration and shock-proof design, and front-accessible terminals. The products deliver high connection capacities up to 18.5 kW, support motor starting solutions, provide short-circuit fuseless protection to 100 kA, and enable faster, more intuitive installation with one-hand mounting and automated wiring capabilities.

What environmental ratings do ABB - Installation Products products have?

ABB - Installation Products offer robust environmental ratings across multiple standards, including IP54 to IP66 protection levels and NEMA Type 1 to Type 4X enclosures. These ratings ensure superior protection against dust, water, and corrosion for both indoor and outdoor industrial applications, with certifications that meet stringent environmental performance requirements.

What accessories are available for ABB - Installation Products products?

ABB - Installation Products offers a comprehensive range of accessories designed to enhance functionality and connectivity across industrial control systems. Key accessories include auxiliary contact blocks, signaling contacts, shunt trips, undervoltage releases, electronic timers, interlocks, interface relays, terminal blocks, and connection accessories. These accessories are compatible with SMISSLINE TP plug-in distribution systems and Unifix AD busbar systems, allowing for easy installation and configuration of manual motor starters, circuit breakers, and other electrical components.

What is ABB - Installation Products's warranty policy?

ABB - Installation Products offers a standard 1-year factory warranty for most installation products, with options to extend warranty coverage up to 5 years for specific product lines like low voltage circuit breakers. Extended warranty requires online registration through ABB's Extended Warranty Tool, which verifies product application and provides additional coverage for manufacturing defects and factory-mounted accessories.

What industries and applications are ABB - Installation Products products used for?

ABB - Installation Products serve critical electrical infrastructure needs across diverse industries including Energy, Manufacturing, Power Generation, HVAC, Marine, Food & Beverage, Mining, Pulp & Paper, Water Treatment, and Automotive. Their products cover essential applications such as switchgear, power distribution systems, circuit protection, digital control technologies, and drive systems, engineered for high-reliability environments with a strong emphasis on safety, efficiency, and sustainability.

What communication protocols do ABB - Installation Products products support?

ABB - Installation Products support a comprehensive range of industrial communication protocols, including Modbus RTU, PROFIBUS DP, PROFINET, EtherNet/IP, CANopen, DeviceNet, and IEC 61850. These protocols enable flexible connectivity across multiple industrial automation platforms, with high-speed data transmission capabilities up to 100 Mbps and support for various network topologies.

How are ABB - Installation Products products typically installed?

ABB - Installation Products are installed through a professional, systematic process emphasizing fast, intuitive wiring and tool-free mounting. Typical installation involves precise equipment verification, secure electrical connections, and comprehensive testing, including foundation frame assessment, busbar and cable connections, earthing system establishment, and thorough pre-commissioning functional tests to ensure optimal performance and reliability.

What certifications and standards do ABB - Installation Products products comply with?

ABB - Installation Products products meet rigorous international certifications including UL (United States), CSA (Canada), CE (European Community), UKCA (United Kingdom), EAC (Russia), and C-Tick (Australia & New Zealand). Our products comply with critical standards such as IEC 60947 series for low-voltage switchgear, functional safety standards EN 61800-5-2 and ISO 13849-1, ensuring high performance and reliability across industrial installation applications.