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ABB - Installation Products 152-EA-GAB - 15/25kV 200 Amp, Deadbreak Cable Entrance Insulating Plug, Cable Insulation Diameter 0.825 inch to 0.935 inch.

ABB Installation Products 152-EA-GAB 15/25kV 200 Amp, Deadbreak Cable Entrance Insulating Plug, Cable Insulation Diameter…

UPC: 783786628810


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Installation InstructionsSpecification SheetManufacturer Product Website

Contact for Pricing

Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.

Overview

The ABB 152-EA-GAB is a 15/25kV, 200 Amp deadbreak cable entrance insulating plug designed for safe and reliable medium-voltage cable connections. This plug accommodates cable insulation diameters ranging from 0.825 inch to 0.935 inch, making it compatible with a wide range of medium-voltage cables used in industrial and utility applications. Key specifications include a voltage rating of 15/25 kV and a continuous current rating of 200 Amps, ensuring stable performance under typical operating conditions. The deadbreak design allows for connection and disconnection under load without interrupting service, which is critical for maintenance and emergency scenarios. This feature minimizes downtime and enhances operational safety in substations, switchgear, and cable termination points. The insulating plug is constructed from high-quality insulating materials to provide dielectric strength and environmental protection. Its compact size and standardized interface make it suitable for integration into existing systems, including pad-mounted transformers, switchgear enclosures, and underground distribution networks. The plug’s design ensures a secure, moisture-resistant seal, reducing the risk of contamination and electrical faults. Common applications include medium-voltage cable terminations in utility substations, industrial power distribution systems, renewable energy installations, and commercial buildings. The ABB 152-EA-GAB is manufactured to meet industry standards for medium-voltage accessories, providing a dependable solution for engineers and technicians requiring a reliable deadbreak connection method. For accurate compatibility, verify cable insulation diameter and system voltage requirements before installation. Always follow ABB’s installation guidelines and applicable safety protocols when working with medium-voltage equipment.
  • Voltage Rating: 15/25 kV
  • Current Rating: 200 Amps
  • Cable Insulation Diameter: 0.825" to 0.935"
  • Deadbreak connection for live-line maintenance
  • Designed for medium-voltage cable terminations in substations and switchgear

Specifications

Application
The ELASTIMOLD 152EA cable entrance insulating plug is designed to electrically insulate and water seal the cable entrances of the following ELASTIMOLD products: K151SP straight plug and K151SR straight receptacle
Temperature Rating, Maximum
149 F
Temperature Rating, Maximum
65 C
Temperature Rating, Minimum
-40 F
Temperature Rating, Minimum
-40 C
Type
Cable Entrance Insulating Plug
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
0.0010 L
Package Weight (Metric)
0.0010 kg
15/25kV, T-Splice 6-3/4 inch Long Bail Assembly, Made of Stainless Steel, Used for Assisting Cable to Transformer Connections. Non-Current Carrying. The 150TB2 bailing assembly kit consists of a modified hold down bail for securing Elastimold® tee splice K150T to a K150DP Deadbreak insulating plug. This assembly provides positive hold down force between the tee splice and the insulating plug.

150-TB-2

15/25kV, T-Splice 6-3/4 inch Long Bail Assembly, Made of Stainless Steel, Used for Assisting Cable to Transformer Connections. Non-Current Carrying. The 150TB2 bailing assembly kit consists of a modified hold down bail for securing Elastimold® tee splice K150T to a K150DP Deadbreak insulating plug. This assembly provides positive hold down force between the tee splice and the insulating plug.
HMI door mounting kit with 15M cable

181B2258

HMI door mounting kit with 15M cable
Polarizing Cover / Hermaphroditic Cover, Black, Nylon, 8 Position, AMPMODU IV/V

103350-4

Polarizing Cover / Hermaphroditic Cover, Black, Nylon, 8 Position, AMPMODU IV/V
Bushing Converter. Mates with Bushing Interfaces that conform to ANSI Standard 386. Total Length 14.97 inches, Diameter 3.2 inch. EPDM Rubber.

750BEA2

Bushing Converter. Mates with Bushing Interfaces that conform to ANSI Standard 386. Total Length 14.97 inches, Diameter 3.2 inch. EPDM Rubber.
600 Amp, 15 KV, Stick Op Bushing Adapter, includes Insulating Cap with 72 inch Long Green Ground Cable.

655BEA3-DRG-6

600 Amp, 15 KV, Stick Op Bushing Adapter, includes Insulating Cap with 72 inch Long Green Ground Cable.
2 Point Junction, 35kV, with one 200 Amp Bushing Well Interface and one 600 Amp Bushing Interface, optional 6-1/2 inch Spacing, Tilt Mounting Adapter. Bolts to the bottom of the Standard Mounting Bracket to Provide 15, 30, 45 or 60 Degree Adjustable Angle Mounting.

J2-26-35-SV-TMA

2 Point Junction, 35kV, with one 200 Amp Bushing Well Interface and one 600 Amp Bushing Interface, optional 6-1/2 inch Spacing, Tilt Mounting Adapter. Bolts to the bottom of the Standard Mounting Bracket to Provide 15, 30, 45 or 60 Degree Adjustable Angle Mounting.
3 Point Junction, with one 200 Amp Bushing Well Interface and two 600 Amp Bushing Interfaces, 15kV, Standard 4 inch Spacing, Right Parking Stand. Stainless Steel Brackets - Length 16.5 inch, Width 6-3/4 inch.

J3-266-15-R

3 Point Junction, with one 200 Amp Bushing Well Interface and two 600 Amp Bushing Interfaces, 15kV, Standard 4 inch Spacing, Right Parking Stand. Stainless Steel Brackets - Length 16.5 inch, Width 6-3/4 inch.
4 Point Junction, with two 200 Amp Bushing Well Interfaces and two 600 Amp Bushing interfaces, 35kV, No Parking Stand.

J4-2266-35-N

4 Point Junction, with two 200 Amp Bushing Well Interfaces and two 600 Amp Bushing interfaces, 35kV, No Parking Stand.

Frequently Asked Questions

What is the cable diameter range for the GAB size?

For the GAB size, the cable insulation diameter range is .825 - .935 in (21.0 - 23.7 mm).

What cable entrance sizes does the 152EA plug support?

The 152EA plug is available for Elastimold connector cable entrance sizes EB, EF, FA, FAB, FB, FG, GA, GAB, GB, GH, and HA.

What items are included with the 152EA-W insulating plug?

The 152EA-W includes one insulated plug (152EA-W), one lubricant (82-08), and one installation instruction (IS-0347).

How do I order the 152EA cable entrance insulating plug?

To order the cable entrance insulating plug, specify the number 152EA-W.

Which ELASTIMOLD products are compatible with the 152EA plug?

The 152EA insulating plug is compatible with ELASTIMOLD K151SP straight plugs and K151SR straight receptacles.

What is the purpose of the 152EA insulating plug?

The 152EA plug is designed to electrically insulate and water seal cable entrances of specific ELASTIMOLD products, creating a sound dead-end.

How do I order the 152EA cable entrance insulating plug?

To order the cable entrance insulating plug, specify the number 152EA-W.

What is the cable diameter range for the GAB size?

For the GAB size, the cable insulation diameter range is .825 - .935 in (21.0 - 23.7 mm).

What cable entrance sizes does the 152EA plug support?

The 152EA plug is available for Elastimold connector cable entrance sizes EB, EF, FA, FAB, FB, FG, GA, GAB, GB, GH, and HA.

What items are included with the 152EA-W insulating plug?

The 152EA-W includes one insulated plug (152EA-W), one lubricant (82-08), and one installation instruction (IS-0347).

How to Install the 152EA Deadbreak Cable Entrance Insulating Plug

This guide provides step-by-step instructions for installing the 152EA Deadbreak Cable Entrance Insulating Plug into compatible Elastimold products, ensuring proper insulation and safety.

Estimated time: 15m

Tools needed:

Clean cloths

Supplies needed:

152EA Deadbreak Cable Entrance Insulating Plug, Lubricant (Do Not Substitute), Nylon Venting Rod

  1. De-energize and Verify Compatibility

    Before beginning any installation, ensure all apparatus is completely de-energized. Verify that the 152EA Deadbreak Cable Entrance Insulating Plug and the product cable entrance (e.g., Elastimold 25S, 25Y, or 1601CL) are correctly sized and compatible. Inspect all parts for any damage before proceeding.

  2. Lubricate the Insulating Plug

    Lightly lubricate the cable entrance insulating plug for a distance of approximately 5 inches from its chamfered end. Use only the supplied lubricant; do not substitute, as other lubricants may be harmful to this product and its mating product(s).

  3. Insert the Insulating Plug

    If required for your specific product installation (refer to the installation instructions packaged with the product), insert the nylon venting rod approximately 6 inches into the product cable entrance. Using a twisting motion, push the insulating plug into the product cable entrance until 1 inch remains protruding. Carefully remove the nylon venting rod and immediately wipe off any excess lubricant.

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