ABB - Installation Products 151-SRC-2 - 200 Amp, 15/25kV, Replacement Contact. Wire Size #4.
ABB - Installation Products

151-SRC-2

UPC: 783786645466


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Overview

The ABB 151-SRC-2 is a direct replacement contact designed for 200 Amp, 15/25kV medium-voltage applications. Rated for #4 wire size, this contact ensures reliable electrical continuity in ABB switchgear and circuit breaker systems. Engineered for compatibility with ABB models requiring #4 wire connections, the 151-SRC-2 restores functionality without full system upgrades. Its compact design enables installation in confined spaces, reducing maintenance downtime. The 200 Amp rating supports continuous load operation, while the 15/25kV voltage class is suitable for power distribution, industrial plants, and utility substations. High-conductivity materials minimize power loss and heat generation, while durable construction withstands repetitive cycling and mechanical stress. Auxiliary contacts are fitted as 2 2 (Type: MCRI-0-22-AT-D) per ABB catalog 1SAH100532R9900. UNSPSC Code: 26121630.
  • 200 Amp, 15/25kV rated for medium-voltage applications
  • Designed for #4 wire size connections in ABB switchgear
  • Auxiliary contacts: 2 2 (Type: MCRI-0-22-AT-D)
  • Compact design for installation in confined spaces
  • High-conductivity materials for minimal power loss and heat generation

Specifications

Application
15/25 kV, 200 Amps
Current Rating
200 A
Size
#4
Temperature Rating, Maximum
149 F
Temperature Rating, Maximum
65 C
Temperature Rating, Minimum
-40 F
Temperature Rating, Minimum
-40 C
Type
Straight Replacement Contact
Voltage Rating
15/25 kV
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
0.1100 L
Package Weight (Metric)
0.0500 kg
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How to Install the 151SR/K151SR Straight Receptacle

This guide provides detailed instructions for the safe and proper installation of the 151SR/K151SR Straight Receptacle, designed for connecting solid dielectric type cables to other Elastimold products or electrical apparatus.

Estimated time: 1h

Tools needed:

Cable cutting tool, Wire strippers, Wire brush, Crimping tool, Rag

Supplies needed:

151SR/K151SR Straight Receptacle, Conductor Contact (male), Nylon Venting Rod, Lubricant (supplied), Crimp Chart, Approved solvent, Elastimold bail, Copper wire (#14 AWG or equivalent), Sealing material

  1. Perform Pre-Installation Checks and Safety Measures

    Ensure all apparatus are de-energized before beginning installation. Inspect all parts for damage, correct rating, and compatibility with mating products. Gather all required tools and maintain a clean work environment throughout the procedure. If the product has protective shipping covers, remove them and replace with appropriate HV insulated caps or connectors before energizing or submerging the circuit.

  2. Prepare Cable Jacket

    For jacketed concentric neutral cables, cut and remove 8 inches of the cable jacket from the end, ensuring sufficient neutral wires for grounding. For copper tape shield cables, cut and remove 7 1/2 inches of the cable jacket, then remove the copper tape shield 6 1/2 inches from the cable end. Refer to specific grounding device instructions if using an ECS or MA device for outer jacket cut back.

  3. Prepare Cable Insulation and Conductor

    Remove 7/8 to 1 inch of cable insulation and conductive shield. For #1 stranded/compressed and #1/0 compressed/solid aluminum cable, remove 1 3/4 to 1 7/8 inches. Wire brush bare aluminum conductors immediately. Cut the conductor squarely; do not pencil the cut.

  4. Crimp Conductor Contact

    Insert the bared conductor fully into the crimp barrel, which contains an inhibitor. Crimp the socket terminal onto the conductor following the supplied crimp chart. Start crimps at the imprinted crimp line and rotate each successive crimp 90 degrees. If using aluminum cable, carefully wipe any excess inhibitor from the contact and cable insulation.

  5. Prepare Semi-Conductive Shield and Clean Insulation

    Remove the semi-conductive shield to a point 7 9/16 to 7 5/8 inches back from the end of the pin using a straight, smooth, 'squared' cut, taking care not to cut or nick the insulation. Pencil the insulation 1/8 inch. Thoroughly clean the outer jacket and insulation with an approved solvent to remove all traces of semi-conducting residue, wiping from the cable end towards the outer jacket. If using an ECS or MA grounding device, install it now per its instructions.

  6. Lubricate Cable and Receptacle Housing

    Remove the protective cap from the straight receptacle, keeping the cable insulation and receptacle clean. Apply the supplied lubricant sparingly to the cable and to the inside of the receptacle housing. Do not substitute lubricants, as other types may harm the product or its mating part.

  7. Insert Cable into Receptacle Housing

    Push the prepared cable into the receptacle housing until the base of the pin chamfer is flush with the inside face of the receptacle. If the receptacle will not be immediately connected, replace the protective cover (note: the shipping cover is for dirt protection only and is not an insulating device; use an Elastimold insulating plug K150DP if insulation is required).

  8. Connect to Mating Plug

    Lubricate the nose of the mating plug with silicone grease. Insert the nylon rod into the receptacle face until it bottoms (approximately 1 3/4 inches), ensuring the rod is not cut. Insert the plug assembly into the receptacle as far as possible. Pull out the nylon rod. Secure the electrical connection using an Elastimold bail.

  9. Ground the Cable

    If an ELASTIMOLD grounding device is not being used, connect a length of customer-supplied #14 AWG (or equivalent) copper wire through the grounding tab and twist tightly. Connect the grounding assembly of the connector to the system ground by merging it with the cable shield of each cable. Seal the grounding wires and connections to prevent corrosion.

Frequently Asked Questions about ABB - Installation Products

How are Thomas and Betts products typically installed?

Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.

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